07_Karlsruhe_Institute_of_Technology_CR.pdf

for:Area TotalsMaterialsProcessesFastenersToolingTotalBrake System1.292,31$164,62$2,04$7,92$1.466,89$Engine&Drivetrain3.598,38$1.418,74$58,08$43,62$5.118,81$Frame&Body2.978,82$2.900,95$140,89$289,50$6.310,15$Instruments&Wiring1.674,31$396,41$5,34$0,34$2.076,40$Miscellaneous,Fit&Finish200,45$120,49$1,96$2,10$325,01$Steering System176,87$305,04$2,39$1,10$485,40$Suspension&Shocks2.224,11$768,37$16,95$10,50$3.019,92$Wheels&Tires1.880,52$766,18$2,88$20,49$2.670,06$Total Vehicle14.025,76$6.840,80230,53$375,56$21.472,65$Composition for total vehicle:Cost Summary BasicsKarlsruhe Institute of TechnologyCar#007$1.466,89;7%$5.118,81;24%$6.310,15;29%$2.076,40;10%$325,01;2%$485,40;2%$3.019,92;14%$2.670,06;12%Area Totals Brake SystemEngine&DrivetrainFrame&BodyInstruments&WiringMiscellaneous,Fit&FinishSteering SystemSuspension&ShocksWheels&Tires1 BRAKE SYSTEM111.1 Brake Discs111.2 Brake Fluid131.3 Brake Lines141.4 Brake Master Cylinder161.5 Balance Bar181.6 Brake Pads201.7 Calipers211.8 Break Cooling222 ENGINE&DRIVETRAIN242.1 Axles242.2 Clutch302.3 Coolant342.4 Coolant Lines352.5 Differential432.6 Engine462.7 Engine Cover492.8 Exhaust Manifold512.9 Fuel System542.10 Intake Manifold592.11 Lubrication System652.12 Muffler752.13 Overflow Bottles772.14 Shiftingsystem812.15 Radiator892.16 Radiator Fan912.17 Restrictor922.18 Throttle System952.19 Turbocharger993 FRAME&BODY1023.1 Pedals1023.2 Shifter1123.3 Body Material1153.4 Body Attachment1243.5 Frame1283.6 Tube Ends Preparation1333.7 Tube Cuts&Bends1353.8 Aerodynamic Front Wing1373.9 Aerodynamic Side Wing1433.10 Aerodynamic Rear Wing1473.11 Drag Reduction System153Karlsruhe Institute of TechnologyCar#7Table of Contents4 ELECTRICAL1574.1 Battery1574.2 Brake Light1584.3 Dash Panel1594.4 ECM/Engine Electronics1604.5 Indicator Lights1654.6 Kill Switch1664.7 Oil Pressure Gage/Light1684.8 Starter Button1694.9 Water Temperature Gage1704.10 Wire Harness/Connectors1715 MISCELLANEOUS,FIT&FINISH1735.1 Drivers Harness1735.2 Fire Wall1755.3 Headrestraints1775.4 Paint-Body1795.5 Seat1806 STEERING SYSTEM1836.1 Steering Rack1836.2 Steering Shaft1906.3 Steering Wheel1986.4 Quick Release2007 SUSPENSION2026.1 Bell Cranks2026.2 Front A-Arms2066.3 Front Uprights2126.4 Rear A-Arms2156.5 Rear Uprights2206.6 Shocks2236.7 Springs2256.8 Anti Roll Bar2266.9 CFRP Tubes2348 WHEELS&TIRES2388.1 Front Hubs2388.2 Lug Nuts2418.3 Rear Hubs2428.4 Tires2468.5 Valve Stems2478.6 Wheel Bearings2488.7 Wheel Weights2498.8 Wheels250UniversityKarlsruhe Institute of TechnologyTotal Vehicle Cost21.472,65$Competition Code FSCYear2014Car#007Line Num.Area of CommodityAsm/PrtAsmComponent Unit Cost QuantityMaterial Cost Process CostFastener CostTooling CostTotal CostDetails Page Number1 Brake SystemFSC-14-007-BR-A0001-AABrake Discs0,52$1-$0,52$-$-$0,52$112 Brake SystemFSC-14-007-BR-00001-AA Brake DiscsBrake Disc Front5,58$21,19$1,06$-$3,33$11,16$113 Brake SystemFSC-14-007-BR-00002-AA Brake DiscsBrake Disc Rear11,71$21,40$10,31$-$-$23,41$114 Brake SystemFSC-14-007-BR-A0002-AABrake Fluid0,06$2-$0,06$-$-$0,12$135 Brake SystemFSC-14-007-BR-00003-AA Brake FluidBrake Fluid10,20$10,20$10,00$-$-$20,40$136 Brake SystemFSC-14-007-BR-A0003-AABrake Lines3,18$11,50$1,28$0,40$-$3,18$147 Brake SystemFSC-14-007-BR-00004-AA Brake LineBrake Lines Front196,78$1168,14$27,97$-$0,67$196,78$148 Brake SystemFSC-14-007-BR-00005-AA Brake LineBrake Lines Rear362,53$1325,08$37,45$-$-$362,53$159 Brake SystemFSC-14-007-BR-A0004-AABrake Master Cylinder8,46$1-$7,78$0,68$-$8,46$1610 Brake SystemFSC-14-007-BR-00006-AA Brake Master CylinderAP CP7855174,50$2174,50$-$-$-$349,00$1611 Brake SystemFSC-14-007-BR-00007-AA Brake Master CylinderReservoir22,27$219,02$3,25$-$-$44,53$1612 Brake SystemFSC-14-007-BR-A0005-AABalance Bar2,41$1-$2,25$0,16$-$2,41$1813 Brake SystemFSC-14-007-BR-00008-AA Balance BarBalance Bar30,00$130,00$-$-$-$30,00$1814 Brake SystemFSC-14-007-BR-00009-AA Balance BarRemote Bias33,25$133,25$-$-$-$33,25$1815 Brake SystemFSC-14-007-BR-A0006-AABrake Pads1,56$1-$1,56$-$-$1,56$2016 Brake SystemFSC-14-007-BR-00010-AA Brake PadsBrake Pad1,49$121,49$-$-$-$17,88$2017 Brake SystemFSC-14-007-BR-A0007-AACalipers5,20$1-$4,40$0,80$-$5,20$2118 Brake SystemFSC-14-007-BR-00011-AA CalipersCaliper FA200,00$1200,00$-$-$-$200,00$2119 Brake SystemFSC-14-007-BR-00012-AA CalipersCaliper RA100,00$1100,00$-$-$-$100,00$2120 Brake SystemFSC-14-007-BR-A0008-AABrake Cooling1,88$2-$1,88$-$-$3,77$2221 Brake SystemFSC-14-007-BR-00013-AA Brake CoolingAirduct19,55$19,89$9,40$-$0,27$39,11$2222 Brake SystemFSC-14-007-BR-00014-AA Brake CoolingMountings6,81$12,03$4,75$-$0,03$13,62$23Brake SystemArea Total$1.292,31$164,62$2,04$7,92 1.466,89$24 Engine&DrivetrainFSC-14-007-EN-A0001-AAAxles13,65$2-$13,33$0,32$-$27,30$2425 Engine&DrivetrainFSC-14-007-EN-00001-AA AxlesTripod Tulip49,84$15,63$44,21$-$-$99,67$2426 Engine&DrivetrainFSC-14-007-EN-00002-AA AxlesTripod-Flange10,59$21,28$9,31$-$-$42,36$2527 Engine&DrivetrainFSC-14-007-EN-00003-AA AxlesTube3,91$10,66$3,25$-$-$7,82$2528 Engine&DrivetrainFSC-14-007-EN-00004-AA AxlesNeedle Bearing 14,57$64,57$-$-$-$54,84$2529 Engine&DrivetrainFSC-14-007-EN-00005-AA AxlesNeedle Bearing 26,75$16,75$-$-$-$13,50$2630 Engine&DrivetrainFSC-14-007-EN-00006-AA AxlesRoll2,97$60,07$2,90$-$-$35,61$2631 Engine&DrivetrainFSC-14-007-EN-00007-AA AxlesBone Adapter1,57$10,13$1,45$-$-$3,14$2632 Engine&DrivetrainFSC-14-007-EN-00008-AA AxlesBellows5,00$25,00$-$-$-$20,00$2633 Engine&DrivetrainFSC-14-007-EN-00009-AA AxlesBush1,20$10,02$1,18$-$-$2,39$2734 Engine&DrivetrainFSC-14-007-EN-00010-AA AxlesBone1,95$10,04$1,91$-$-$3,90$2735 Engine&DrivetrainFSC-14-007-EN-00011-AA AxlesRod Ends3,30$23,30$-$-$-$13,20$2736 Engine&DrivetrainFSC-14-007-EN-00012-AA AxlesWasher0,08$120,00$0,08$-$-$2,03$2837 Engine&DrivetrainFSC-14-007-EN-00013-AA AxlesCap Inner Part2,25$10,21$2,04$-$-$4,50$2838 Engine&DrivetrainFSC-14-007-EN-00014-AA AxlesCap Outer Part5,24$10,25$4,99$-$-$10,48$2839 Engine&DrivetrainFSC-14-007-EN-A0002-AAClutch4,99$1-$4,74$0,25$-$4,99$3040 Engine&DrivetrainFSC-14-007-EN-00015-AA ClutchMain body5,79$10,28$3,43$0,08$2,00$5,79$3041 Engine&DrivetrainFSC-14-007-EN-00016-AA ClutchServo25,00$125,00$-$-$-$25,00$3142 Engine&DrivetrainFSC-14-007-EN-00017-AA ClutchServowheel1,46$10,06$1,39$-$-$1,46$3143 Engine&DrivetrainFSC-14-007-EN-00018-AA ClutchDistance sleeves2,06$20,06$2,00$-$-$4,11$3144 Engine&DrivetrainFSC-14-007-EN-00019-AA ClutchLinkage0,75$10,75$-$-$-$0,75$3145 Engine&DrivetrainFSC-14-007-EN-00020-AA ClutchSmall U-Head5,61$10,02$5,53$0,06$-$5,61$3246 Engine&DrivetrainFSC-14-007-EN-00021-AA ClutchClutch lever0,50$10,11$0,39$-$-$0,50$3247 Engine&DrivetrainFSC-14-007-EN-00022-AA ClutchSensor4,00$14,00$-$-$-$4,00$3348 Engine&DrivetrainFSC-14-007-EN-A0003-AACoolant0,31$1-$0,31$-$-$0,31$3449 Engine&DrivetrainFSC-14-007-EN-00023-AA CoolantCoolant-$1-$-$-$-$-$3450 Engine&DrivetrainFSC-14-007-EN-A0004-AACoolant Lines11,55$13,00$7,97$0,58$-$11,55$3551 Engine&DrivetrainFSC-14-007-EN-00024-AA Coolant Lines1:Watercollector Out145,64$113,05$127,26$-$5,33$145,64$3552 Engine&DrivetrainFSC-14-007-EN-00025-AA Coolant Lines2:Pump to Radiator34,35$11,01$32,35$-$1,00$34,35$3653 Engine&DrivetrainFSC-14-007-EN-00026-AA Coolant Lines3:Line Radiator to Watercollector out29,84$12,59$26,25$-$1,00$29,84$3754 Engine&DrivetrainFSC-14-007-EN-00027-AA Coolant Lines4:Watercollector In102,60$11,30$97,97$-$3,33$102,60$3755 Engine&DrivetrainFSC-14-007-EN-00028-AA Coolant Lines5:Line Pump to Water Collector In19,65$11,10$16,89$-$1,67$19,65$3856 Engine&DrivetrainFSC-14-007-EN-00029-AA Coolant Lines6:Line Pump to Heat Exchanger 112,96$10,90$11,07$-$1,00$12,96$3957 Engine&DrivetrainFSC-14-007-EN-00030-AA Coolant Lines7:Blank holder0,61$10,04$0,57$-$-$0,61$4058 Engine&DrivetrainFSC-14-007-EN-00031-AA Coolant Lines2x Wiggins small50,40$147,13$3,27$-$-$50,40$4059 Engine&DrivetrainFSC-14-007-EN-00032-AA Coolant Lines4x Wiggins big110,01$1104,18$5,83$-$-$110,01$4060 Engine&DrivetrainFSC-14-007-EN-00033-AA Coolant LinesPump20,00$120,00$-$-$-$20,00$4161 Engine&DrivetrainFSC-14-007-EN-00034-AA Coolant LinesPump Fixture7,30$13,07$4,23$-$-$7,30$4162 Engine&DrivetrainFSC-14-007-EN-A0005-AADifferential17,83$10,45$16,24$1,14$-$17,83$4363 Engine&DrivetrainFSC-14-007-EN-00035-AA DifferentialDifferential housing left29,78$15,96$23,82$-$-$29,78$4364 Engine&DrivetrainFSC-14-007-EN-00036-AA DifferentialDifferential housing right24,61$15,15$19,46$-$-$24,61$43Line Num.Area of CommodityAsm/PrtAsmComponent Unit Cost QuantityMaterial Cost Process CostFastener CostTooling CostTotal CostDetails Page Number65 Engine&DrivetrainFSC-14-007-EN-00037-AA DifferentialDifferential housing middle33,56$12,54$31,02$-$-$33,56$4466 Engine&DrivetrainFSC-14-007-EN-00038-AA DifferentialDifferential internal110,38$1110,00$0,38$-$-$110,38$4467 Engine&DrivetrainFSC-14-007-EN-00039-AA DifferentialBearing,Ball,Radial,small17,20$117,20$-$-$-$17,20$4468 Engine&DrivetrainFSC-14-007-EN-00040-AA DifferentialBearing,Ball,Radial,big30,98$130,98$-$-$-$30,98$4469 Engine&DrivetrainFSC-14-007-EN-00041-AA DifferentialRadial shaft seal4,00$14,00$-$-$-$4,00$4470 Engine&DrivetrainFSC-14-007-EN-00042-AA Differentialgear pinion drive64,81$18,10$55,57$1,14$-$64,81$4571 Engine&DrivetrainFSC-14-007-EN-A0006-AAEngine-$1-$-$-$-$-$4672 Engine&DrivetrainFSC-14-007-EN-00043-AA EngineEngine Block1.498,97$11.487,50$10,50$0,97$-$1.498,97$4673 Engine&DrivetrainFSC-14-007-EN-00044-AA EngineFuel System High Pressure277,61$1188,18$87,81$0,28$1,33$277,61$4774 Engine&DrivetrainFSC-14-007-EN-A0007-AAEngine Cover-$1-$-$-$-$-$4975 Engine&DrivetrainFSC-14-007-EN-00045-AA Engine CoverEngine Cover32,50$13,08$29,14$-$0,29$32,50$4976 Engine&DrivetrainFSC-14-007-EN-A0008-AAExhaust Manifold13,16$1-$12,00$1,16$-$13,16$5177 Engine&DrivetrainFSC-14-007-EN-00046-AA Exhaust ManifoldTubes26,37$10,46$24,08$-$1,83$26,37$5178 Engine&DrivetrainFSC-14-007-EN-00047-AA Exhaust ManifoldFlange Turbocharger17,27$13,17$13,76$-$0,33$17,27$5279 Engine&DrivetrainFSC-14-007-EN-00048-AA Exhaust ManifoldCartridge for thermocouple2,47$20,02$2,11$-$0,33$4,94$5280 Engine&DrivetrainFSC-14-007-EN-00049-AA Exhaust ManifoldFlange Cylinderhead19,61$12,77$16,84$-$-$19,61$5281 Engine&DrivetrainFSC-14-007-EN-00050-AA Exhaust ManifoldHeat Barrier1,00$10,60$0,40$-$-$1,00$5382 Engine&DrivetrainFSC-14-007-EN-00051-AA Exhaust ManifoldCrush Washer Cylinder2,18$12,18$-$-$-$2,18$5383 Engine&DrivetrainFSC-14-007-EN-A0009-AAFuel System3,55$10,45$2,85$0,25$-$3,55$5484 Engine&DrivetrainFSC-14-007-EN-00052-AA Fuel SystemFueltank56,72$110,49$44,70$0,54$1,00$56,72$5485 Engine&DrivetrainFSC-14-007-EN-00053-AA Fuel SystemFueltank Bracket5,24$20,07$4,77$0,40$0,00$10,48$5586 Engine&DrivetrainFSC-14-007-EN-00054-AA Fuel SystemFuel Neck2,58$10,64$1,94$-$-$2,58$5587 Engine&DrivetrainFSC-14-007-EN-00055-AA Fuel SystemFiller Neck15,83$112,07$3,26$-$0,50$15,83$5688 Engine&DrivetrainFSC-14-007-EN-00056-AA Fuel SystemFuel Tank Filler Tube2,79$11,75$0,50$0,54$-$2,79$5689 Engine&DrivetrainFSC-14-007-EN-00057-AA Fuel SystemFuel Pump45,00$145,00$-$-$-$45,00$5690 Engine&DrivetrainFSC-14-007-EN-00058-AA Fuel SystemFuel Lines207,07$1179,72$27,00$0,35$-$207,07$5791 Engine&DrivetrainFSC-14-007-EN-A0010-AAIntake Manifold107,17$171,06$34,87$0,07$1,17$107,17$5992 Engine&DrivetrainFSC-14-007-EN-00059-AA Intake ManifoldAdapter Intake 20D1,64$20,23$1,42$-$-$3,28$5993 Engine&DrivetrainFSC-14-007-EN-00060-AA Intake ManifoldAdapter Intake 28D2,50$10,40$2,10$-$-$2,50$5994 Engine&DrivetrainFSC-14-007-EN-00061-AA Intake ManifoldIntake Manifold46,65$115,52$30,56$0,17$0,40$46,65$6095 Engine&DrivetrainFSC-14-007-EN-00062-AA Intake ManifoldAir duct hot9,47$11,43$7,38$-$0,67$9,47$6196 Engine&DrivetrainFSC-14-007-EN-00063-AA Intake ManifoldHeat exchanger37,89$135,36$-$2,53$-$37,89$6197 Engine&DrivetrainFSC-14-007-EN-00064-AA Intake ManifoldAir duct cold6,68$11,06$4,95$-$0,67$6,68$6298 Engine&DrivetrainFSC-14-007-EN-00065-AA Intake ManifoldHolder part 12,80$10,08$2,55$-$0,17$2,80$6299 Engine&DrivetrainFSC-14-007-EN-00066-AA Intake ManifoldHolder part 22,50$10,08$2,42$-$-$2,50$63100 Engine&DrivetrainFSC-14-007-EN-A0011-AALubrication System31,73$12,00$29,13$0,60$-$31,73$65101 Engine&DrivetrainFSC-14-007-EN-00067-AA Lubrication SystemOil Reservoire69,68$15,66$57,18$-$6,83$69,68$65102 Engine&DrivetrainFSC-14-007-EN-00068-AA Lubrication SystemWiggins adaptors14,00$11,29$12,71$-$-$14,00$67103 Engine&DrivetrainFSC-14-007-EN-00069-AA Lubrication SystemOil Line Reservoire to Engine25,98$118,78$6,04$-$1,17$25,98$68104 Engine&DrivetrainFSC-14-007-EN-00070-AA Lubrication SystemOil Line Engine to Reservoire16,07$11,43$12,64$-$2,00$16,07$68105 Engine&DrivetrainFSC-14-007-EN-00071-AA Lubrication SystemOil Line Main Gallery15,12$10,77$11,85$-$2,50$15,12$69106 Engine&DrivetrainFSC-14-007-EN-00072-AA Lubrication SystemOil Rail8,06$12,51$4,71$-$0,83$8,06$70107 Engine&DrivetrainFSC-14-007-EN-00073-AA Lubrication SystemHose adaptors1,38$10,04$1,35$-$-$1,38$70108 Engine&DrivetrainFSC-14-007-EN-00074-AA Lubrication SystemOil flexlines23,09$122,64$0,45$-$-$23,09$71109 Engine&DrivetrainFSC-14-007-EN-00075-AA Lubrication SystemFittings and Wiggins Clamshells228,31$1228,19$0,12$-$-$228,31$71110 Engine&DrivetrainFSC-14-007-EN-00076-AA Lubrication SystemHoses12,98$112,68$0,30$-$-$12,98$72111 Engine&DrivetrainFSC-14-007-EN-00077-AA Lubrication SystemOil2,44$12,25$0,19$-$-$2,44$73112 Engine&DrivetrainFSC-14-007-EN-00078-AA Lubrication SystemCatchtank11,36$110,00$1,36$-$-$11,36$73113 Engine&DrivetrainFSC-14-007-EN-A0012-AAMuffler19,39$1-$18,72$0,67$-$19,39$75114 Engine&DrivetrainFSC-14-007-EN-00079-AA MufflerFlange1,89$10,32$1,57$-$-$1,89$75115 Engine&DrivetrainFSC-14-007-EN-00080-AA MufflerConus1,34$10,10$0,91$-$0,33$1,34$75116 Engine&DrivetrainFSC-14-007-EN-00081-AA MufflerMaintube2,84$10,44$2,24$-$0,17$2,84$75117 Engine&DrivetrainFSC-14-007-EN-00082-AA MufflerLambda Sensor35,00$135,00$-$-$-$35,00$76118 Engine&DrivetrainFSC-14-007-EN-00083-AA MufflerCrush Washer1,80$11,74$0,06$-$-$1,80$76119 Engine&DrivetrainFSC-14-007-EN-A0013-AAOverflow Bottles3,27$10,15$2,97$0,15$-$3,27$77120 Engine&DrivetrainFSC-14-007-EN-00084-AA Overflow BottlesExpansion Tank26,29$18,77$14,95$0,07$2,50$26,29$77121 Engine&DrivetrainFSC-14-007-EN-00085-AA Overflow BottlesCatchtank11,36$110,00$1,36$-$-$11,36$78122 Engine&DrivetrainFSC-14-007-EN-00086-AA Overflow Bottlesexhaust line38,00$134,62$3,38$-$-$38,00$78123 Engine&DrivetrainFSC-14-007-EN-00087-AA Overflow Bottlesoutlet flow line34,41$131,03$3,38$-$-$34,41$78124 Engine&DrivetrainFSC-14-007-EN-00088-AA Overflow BottlesLine Expansion Tank to Catch Tank7,99$16,77$0,62$0,60$-$7,99$79125 Engine&DrivetrainFSC-14-007-EN-00089-AA Overflow BottlesLine Cylinder Head to Expansion Tank27,19$123,81$3,38$-$-$27,19$79126 Engine&DrivetrainFSC-14-007-EN-A0014-AAShiftingsystem6,36$10,02$5,97$0,37$-$6,36$81127 Engine&DrivetrainFSC-14-007-EN-00090-AA ShiftingsystemSensor,Hall Effect4,16$14,01$0,11$0,04$-$4,16$81128 Engine&DrivetrainFSC-14-007-EN-00091-AA ShiftingsystemCasing Mainbody16,29$13,78$12,51$-$-$16,29$82129