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Planning Guide 05/2004 Editionsimodrive Induction Motors 1PH7 Main Spindle Drives 05.2004 EditionInduction Motors1PH7 Main Spindle DrivesSIMODRIVE 611Planning GuideMotor Description 1Technical Data and Characteristics2Motor Components3Dimension Drawings4ReferencesAIndexSIMODRIVE DocumentationPrinting historyBrief details of this edition and previous editions are listed below.The status of each edition is shown by the code in the“Remarks”column.Status code in the“Remarks”column:ANew documentation.BUnrevised reprint with new order no.CRevised edition with new status.EditionOrder No.for 1PH7 SIMODRIVERemarks03.046SN1197-0AC65-0BP0A05.046SN1197-0AC65-0BP1CThis manual is included in the documentation available on CD-ROM(DOCONCD)EditionOrder No.Remarks09.046FC5 298-7CA00-0BG1CTrademarksSIMATIC?,SIMATIC HMI?,SIMATIC NET?,SIROTEC?,SINUMERIK?,SIMODRIVE?andMOTION-CONNECT?are trademarks of Siemens AG.Other product names used in this documentationmay be trademarks which,if used by third parties,could infringe the rights of their owners.Further information is available on the Internet under:http:/ publication was produced with Interleaf V 7The reproduction,transmission or use of this document or itscontents is not permitted without express written authority.Offenderswill be liable for damages.All rights,including rights created by patentgrant or registration of a utility model or design,are reserved.Siemens AG,2004.All rights reservedOther functions not described in this documentation might beexecutable in the control.However,no claim can be made regardingthe availability of these functions when the equipment is first suppliedor for service cases.We have checked that the contents of this document correspond tothe hardware and software described.Nonetheless,differences mightexist and therefore we cannot guarantee that they are completelyidentical.The information contained in this documentation is,however,reviewed regularly and any necessary changes will beincluded in the next edition.We welcome suggestions forimprovement.Subject to change without prior notice.Siemens AktiengesellschaftOrder No.6SN1197-0AC65-0BP1Printed in Germany3lsv Siemens AG,2004.All rights reservedInduction Motors,1PH7(APH7S)05.04 EditionPrefaceInformation on the documentationThis document is part of the Technical Customer Documentation which has beendeveloped for the SIMODRIVE drive converter system.All of the documents areavailable individually.The documentation list,which includes all Advertising Bro-chures,Catalogs,Overview,Short Descriptions,Operating Instructions and Techni-cal Descriptions with order number,ordering address and price can be obtainedfrom your local Siemens office.For reasons of transparency,this document does not include detailed informationabout all of the product types.Further,it cannot take into account every conceiv-able installation,operation or service/maintenance situation.We would also like to point-out that the contents of this document are neither partof nor modify any prior or existing agreement,commitment or contractual relation-ship.The sales contract contains the entire obligation of Siemens.The warrantycontained in the contract between the parties is the sole warranty of Siemens.Anystatements contained herein neither create new warranties nor modify the existingwarranty.Structure of the documentation for 1PH and 1PL motorsThe complete Planning Guides for 1PH and 1PL motors can be ordered in paperform.Table 1-1Planning Guide with General Section and 1PH and 1PL6 motorsTitleOrder number(MLFB)Lan-guageInduction Motors,1PH and 1PL66SN1197-0AC61-0AP0GermanInduction Motors,1PH and 1PL66SN1197-0AC61-0BP0EnglishThe General Section and the individual motor series are also separately available.Table 1-2Planning Guide,individual sectionsTitleOrder number(MLFB)Lan-guageInduction Motors,General Section for SIMODRIVE and SIMOVERT MASTERDRIVES6SN1197-0AC62-0AP0GermanInduction Motors,Motor Section 1PH26SN1197-0AC63-0AP0GermanInduction Motors,Motor Section 1PH46SN1197-0AC64-0AP0GermanInduction Motors,1PH7 Motor Section for SIMODRIVE6SN1197-0AC65-0AP1GermanInduction Motors,1PH7 Motor Section for SIMOVERT MASTERDRIVES VC/MC6SN1197-0AC66-0AP0GermanInduction Motors,1PL6 Motor Section for SIMOVERT MASTERDRIVES VC/MC6SN1197-0AC67-0AP0GermanPrefacevi Siemens AG,2004.All rights reservedInduction Motors,1PH7(APH7S)05.04 EditionCommissioning softwareAdditional commissioning software is available to commission induction motorsconnected to the SIMODRIVE drive converter system.Order No.MLFB for software6SN1153-2AX10-?AB?5Order No.MLFB for documentation6SN1197-0AA30-0?B?HotlineShould you have any questions,please consult the following Hotline:A&D Technical Supports Phone:+49(180)5050-222Fax:+49(180)5050-223Email:If you have any questions about the documentation(suggestions,corrections)please send a fax to the following fax address:+49(9131)98-2176Fax form:see the feedback page at the back of this document.Definition of qualified personnelFor the purpose of this document and product labels,a qualified person is a personwho is familiar with the installation,mounting,start-up and operation of the equip-ment and hazards involved.He or she must have the following qualifications:?Trained and authorized to energize/de-energize,circuits and equipment inaccordance with established safety procedures.?Trained in the proper care and use of protective equipment in accordance withestablished safety procedures.?Trained in rendering first aid.Prefacevii Siemens AG,2004.All rights reservedInduction Motors,1PH7(APH7S)05.04 EditionExplanation of symbolsThe following danger and warning concept is used in this document:!DangerThis symbol is always used if death,severe personal injury or substantial materialdamage will result if proper precautions are not taken.!WarningThis symbol is always used if death,severe personal injury or substantial materialdamage can result if proper precautions are not taken.!CautionThis symbol is always used if minor personal injury or material damage can resultif proper precautions are not taken.CautionThe warning note(without a warning triangle)means that material damage canoccur if proper precautions are not taken.NoticeThis warning note indicates that an undesirable result or an undesirable status canoccur if the appropriate information is not observed.NoteIn this document,it can be advantageous to observe the information provided in aNote.Prefaceviii Siemens AG,2004.All rights reservedInduction Motors,1PH7(APH7S)05.04 EditionDanger and warning information!Danger?Start-up/commissioning is absolutely prohibited until it has been completelyensured that the machine,in which the components described here are to beinstalled,is in full compliance with the specifications of Directive 98/37/EC.?Only appropriately qualified personnel may commission SIMODRIVE units andAC motors.?This personnel must carefully observe the technical customer documentationbelonging to this product and be knowledgeable about and carefully observethe danger and warning information.?Operational electrical equipment and motors have parts and components whichare at hazardous voltage levels.?Hazardous axis motion can occur when working with the equipment.?All work must be undertaken with the system in a no-voltage condition(powered-down).?SIMODRIVE drive units are generally designed for operation on low-ohmic,grounded line supplies(TN line supplies).For additional information pleaserefer to the appropriate documentation for the drive converter systems.!Warning?Perfect and safe operation of these units and motors assumes professionaltransport,storage,mounting and installation as well as careful operator controland servicing.?The information provided in catalogs and quotations additionally applies tospecial versions of units and motors.?In addition to the danger and warning information/instructions in the technicalcustomer documentation supplied,the applicable domestic,local andplant-specific regulations and requirements must be carefully taken intoaccount.!Caution?The motors can have surface temperatures of over+100?C.?This is the reason that temperature-sensitive components,e.g.cables orelectronic components may neither be in contact nor be attached to the motor.?When handling cables,please observe the following:They may not be damagedThey may not be stressedThey should not come into contact with rotating components.Prefaceix Siemens AG,2004.All rights reservedInduction Motors,1PH7(APH7S)05.04 EditionCaution?Motors should be connected-up according to the circuit diagram provided.Theymust not be connected directly to the three-phase supply because this willdamage them.?SIMODRIVE drive units with induction motors are subject,as part of the routinetest,to a voltage test in accordance with EN 50178.While the electricalequipment of industrial machines is being subject to a voltage test inaccordance with EN60204-1,Section 19.4,all SIMODRIVE drive unitconnections must be disconnected/withdrawn in order to avoid damaging theSIMODRIVE drive units.Notes?SIMODRIVE units with induction motors fulfill,when operational and in dryoperating rooms,the Low-Voltage Directive 73/23/EEC.?SIMODRIVE units with induction motors fulfill,in the configuration specified inthe associated EC Declaration of Conformity,the EMC Directive 89/336/EEC.Prefacex Siemens AG,2004.All rights reservedInduction Motors,1PH7(APH7S)05.04 EditionESDS information and instructions!CautionElectroStatic Discharge Sensitive devices(ESDS)are individual components,integrated circuits or modules which could be damaged as a result of electrostaticfields or electrostatic discharge.Handling ESDS boards:?When handling components which can be destroyed by electrostatic discharge,it must be ensured that personnel,the workstation and packaging are wellgrounded!?Electronic boards may only be touched by personnel in ESDS areas withconductive flooring ifthey are grounded with an ESDS braceletthey are wearing ESDS shoes or ESDS shoe grounding strips.?Electronic boards may only be touched when absolutely necessary.?Electronic boards may not be brought into contact with plastics and articles ofclothing manufactured from man-made fibers.?Electronic boards may only be placed on conductive surfaces(table with ESDSsurface,conductive ESDS foam rubber,ESDS packing bag,ESDS transportcontainers).?Electronic boards may not be brought close to data terminals,monitors ortelevision sets(minimum clearance 10 cm).?Measuring work may only be carried-out on the electronic boards,ifthe measuring unit is grounded(e.g.via a protective conductor)orwhen floating measuring equipment is used,the probe is briefly dischargedbefore making measurements(e.g.a bare-metal control housing istouched).xi Siemens AG,2004.All rights reservedInduction Motors,1PH7(APH7S)05.04 EditionContents1Motor Description1PH7/1-13.1.1 Applications and features1PH7/1-13.1.2 Technical design1PH7/1-14.1.3 Technical design,options1PH7/1-16.1.4 Order number1PH7/1-17.1.5 Rating plate data1PH7/1-20.1.6 Cooling1PH7/1-21.1.7 Electrical connections1PH7/1-23.1.7.1Connecting-up induction motors1PH7/1-23.1.7.2Connecting-up information1PH7/1-24.1.7.3Supply data for separately-driven fans1PH7/1-26.1.8 Bearing design1PH7/1-28.1.9 Vibration severity limit values1PH7/1-31.1.10 Mounting1PH7/1-32.2Technical Data and Characteristics1PH7/2-35.2.1 Technical data1PH7/2-35.2.2 Power-speed and torque-speed diagrams1PH7/2-38.2.3 Cantilever and axial force diagrams1PH7/2-98.2.3.1Cantilever force1PH7/2-98.2.3.2Axial force1PH7/2-111.3Motor Components1PH7/3-117.3.1 Thermal motor protection1PH7/3-117.3.2 Encoders1PH7/3-119.3.3 Gearboxes1PH7/3-121.3.3.1Features1PH7/3-122.3.3.2Gearbox design1PH7/3-124.3.3.3Technical data1PH7/3-125.3.3.4Electrical connections1PH7/3-126.3.3.5Gearbox stage selection1PH7/3-127.3.3.6Lubrication1PH7/3-128.3.3.7Flange dimensions1PH7/3-129.3.3.8Connections,circulating oil lubrication,frame size 1001PH7/3-130.3.3.9Connections,circulating oil lubrication,frame sizes 132 and 1601PH7/3-1313.3.10Gearbox dimensions1PH7/3-132.4Dimension Drawings1PH7/4-135.4.1 Type of construction IM B3 with separately-driven fan1PH7/4-136.4.2 Type of construction IM B5 with separately-driven fan1PH7/4-148.4.3 Type of construction IM B35 with separately-driven fan1PH7/4-152.Contentsxii Siemens AG,2004.All rights reservedInduction Motors,1PH7(APH7S)05.04 EditionAReferencesA-167.IndexIndex-171.?1PH7/1-13 Siemens AG,2004.All rights reservedInduction Motors,1PH7(APH7S)05.04 EditionMotor Description1.1 Applications and featuresApplicationsThe 1PH7 series is suitable for the closed-loop speed controlled operation ofmain spindles on machine tools,transfer lines,production machines and special-purpose machines.Frame sizes 100 to 160Frame size 225(this will be available upto 04.2004)Frame sizes 180 to 225(frame size 225 will beavailable from 04.2004)Fig.1-11PH7 induction motorsFeatures 1PH7 motors are compact,force-ventilated four-pole squirrel-cage induction mo-tors.Depending on the shaft height,1PH7 motors have rated powers from 3.7 up to 100 kW at rated speeds from 500 to 2500 RPM.?Wide constant-power range?Short length?Full rated torque is continually available even at standstill?High overload capability?Minimized disturbing envelope dimensions as a result of the integrated terminalbox(for shaft heights 100160)Standards,regulationsThe appropriate standards,regulations are directly assigned to the functionalrequirements.1Motor Description1.2 Technical design1PH7/1-14 Siemens AG,2004.All rights reservedInduction Motors,1PH7(APH7S)05.04 Edition1.2 Technical designTable 1-1Design features Technical featuresVersionMotor typeInduction motorType of construction(acc.to EN 60034-7;IEC 60034-7)SH 100 to 132:IM B3(not for core types);IM B5;IM B35SH 160 to 225:IM B3;IM B35Degree of protection(acc.to EN 60034-5;IEC 60034-5)IP55;fan IP54Cooling(acc.to EN 60034-6;IEC 60034-6)Air cooled,separately-driven fan at the NDEAir flow direction:From DE to NDEWinding insulation(acc.to EN 60034-1,IEC 60034-1)Temperature rise class F for a cooling medium temperature of+40 CThermal motor protection(acc.to EN 60034-11,IEC 60034-11)KTY84 temperature sensor in the stator windingMotor voltageMax.3-ph.430 V ACSound pressure level(acc.to DIN EN ISO 1680)Tolerance+3 dBSH 100 to 132:70 dB(A)SH 16075 dB(A)1)SH 18073 dB(A)2)SH 22576 dB(A)2)Vibration stressing(acc.to IEC 68-2-6)0.4 g at 63 HzTerminal box arrangementTopCable entry(when viewing the driveend)Power cable:at the right for all SHSignal cable:SH 100 to 160 rightSH 180 to 225,leftConnection typeMotor and fan:via terminal boxEncoder:via connector(17-pin,mating connector is not included in the scope of supply)Speed encoder,integratedOptical encoder?Speed sensing?Indirect position sensing(incremental)Balancing(acc.to IEC 60034-14)Standard:Half-key balancing(dynamic),Identifying symbol:H at the shaft faceShaft end(acc.to DIN 748-3;IEC 60072-1)Cylindrical;without keyway and without key tolerance field k6,(opt