6.丝杠选型手册 (2).pdf

?PMI?3.1?3.2?3.3?4.1?4.2?4.3?4.4?4.5?5.1?5.2?5.3?6.1?6.2?7.1?7.2?7.3?7.4?7.5?7.6?7.7?8.1?8.2?PMI?10.1?10.2?11.1?11.2?11.3?PMI?PMI?13.1?13.2?13.3?1357891011111213131415192020212122242425252728293136394347698087簡介1銀泰科技股份有限公司創立於1990年，專門從事滾珠螺桿的研發與製造。由於製造技術精良，生產效率高，使得本公司成為滾珠螺桿界的後起之秀。目前本公司的產品品質已臻世界最佳之林，也為中華第一品牌。本公司之基本資料如下：資本額：新台幣貳億捌仟壹佰萬元員工人數：130人(2003年8月)公司所在：台灣台中縣神岡鄉本公司沿革如下：1990年 公司創立，資本額為新台幣柒佰萬元1991年 生產第一支滾珠螺桿（非研磨級）1995年 資本額增至新台幣肆仟萬元 開始製造精密研磨級滾珠螺桿1996年 購入第一部日本三井精機製造之螺紋研磨機1997年 通過ISO9001品質認證1998年 資本額增至新台幣壹億貳仟萬元1999年 資本額增至新台幣壹億捌仟萬元2000年 開始生產轉造（軋製）級滾珠螺桿2002年 資本額增至新台幣貳億貳仟伍佰萬元2003年 轉投資成立子公司鼎耀科技股份有限公司開始生產線性導軌資本額增至新台幣貳億捌仟壹佰萬元2?1?PMI?2?PMI?2.1?3?PMI?2.1?Linear Motion SystemsLead Error(?m)Travel(mm):Means where is Max.e and Min.e:Means where is Max.e300and Min.e300Cumulative representative lead T+E:-27.90?mPreload torque(without wipper)Tq:3.0-3.9Kgf-cmTotal relative lead deviation e:4.84?mACCURACY GRADE:C1Lead deviation in random 300mme300:4.01?mREMARK:INSPECTOR:BALLSCREW INSPECTION CERTIFICATEInspected by HEWLETT PACKARD Laser Measuring System3?4?1/3?5?PMI?Gothic arch?2.2?2.2?BALLNUTSCREWBALLNUTSCREW4T+EaPTEee300e2?3.1?3.1?3.1?1?300mm?PMI?JIS?TEap(T+E)(T+E)?ee300300mm1 Reve(2rad)?0+-?5?3.2?(?E)?(e)?3.3?GRADEOVER UP TO31531540040050050063063080080010001000125012501600160020002000250025003150315040004000500050006300C6?0.025300mmC3128131015101612181321152416291835214124502962357641EeC412121412161218142014221625182920342240254829573469408548EeC52325273035404654657793115140170E1820202325273035404654657793eC1E657891071181391811221326153218e5561510C218112113251530183621Ee577787971071181391510C043.553.56117Ee464758696C7?0.050300mmC10?0.120300mm?mm?GRADEJISPMIC03.53.5C412C51818C625C75050C10210210e2?e300?GRADEJISPMIC155C27C388C033C144C24C366C588C48?300mm?e300?e2?63.2?3.2?JIS?3.4?6.1.3?3.2?70?3.3?TP?Fao()kgf?l()cm?C0?30%?25%?20%?15%?10%C0?40%?35%?30%?25%?20%C1?40%?35%?30%?25%?20%C1?35%?30%?25%?20%?15%?15%C3?40%?35%?30%?25%?20%?15%C5?50%?40%?35%?30%?25%?20%C3?50%?40%?35%?30%?25%?20%C5?60%?45%?40%?35%?30%?25%C1C3?40%?35%?30%?25%C5?45%?40%?35%?30%OVER246102563OR LESS10256310046?(kgf.cm)?mm?4000?4000?10000?40?60?1.?B?2.?B?3.?A?4.?A?5.?A?6.?JIS 1192-1997?PMI?A8?3.4?)(kgf.cm()tan0.05=-0.5FaolTP.(3.1)B-BB-BA-AB-BAABA-AB-BB-BB-BB2d02d02d02d024316A-AAA2d02d05112?4.1?10mm?400 mm?80mm?6000 mm?14mm?1000 mm?50mm?3000 mm?94.2?4.1?-?4.2?-?4.3?-?4.1?4.3?4.3?10?4.3?1?(4.1)?2?a.?kgf/mm2?mm2?mm?b.?4.4?1?80%?(4.3)?EIdrLm?N?0.5?E=2.1?104kgf/mm2?I=?dr4/64 mm4?dr=?-?mm?mm?m=5.1?N=1?m=10.2?N=2?m=20.3?N=4?m=1.3?N=1/4?n?EIdrALg?f?rpm?=0.8?E=2.1?104kgf/mm2?I=?dr4/64 mm4?mm?A=?dr2/4 mm2?mm?g=9.8?103mm/s2?=7.8?10-6kgf/mm3?f=9.7?=?f=15.1?=3.927?f=21.9?=4.730?f=3.4?=1.875?11()2.4?)1.4()(kgfL2L2dr4NEI107=L2drfEIgn=(rpm)(4.3)?2?dm.n?dm?n?dm.n?(?)?dm.n?70000?dm.n?50000?dm.n?dm.n?dm.n?4.5?1?0.2mm?2?3?15mm?4?12(?)?5.1?5.2?1?2?a.?/?b.?/?3?5.1?4?Flange?A?B?C?5?1.5?2?1.5?3?2.5?1?2.5?2?2.5?3?1?3?1?4?1?6?5.2.1?5.1?5.1?13Fa?W2W1?a?Vmax?t?m?f?5.3?a?Vmax?t?m?f?5.2.2?aVmaxtVmaxt?5.2?Fa?14?=a=Fa1=?mg+f+ma.(5.1)Fa2=?mg+f.(5.2)Fa3=?mg+f-ma.(5.3)Fa4=-?mg-f-ma.(5.4)Fa5=-?mg-f.(5.5)Fa6=-?mg-f+ma.(5.6)Fa1=mg+?mg+f+ma.(5.7)Fa2=mg+?mg+f.(5.8)Fa3=mg+?mg+f-ma.(5.9)Fa4=mg-?mg-f-ma.(5.10)Fa5=mg-?mg-f.(5.11)Fa6=mg-?mg-f+ma.(5.12)w?6.1?Lost Motion?2?KNa.?Fa?a?6.5?C?2.4?mm?Q=Fa/Z?sin?kgf?30%?K?K?80%?Fa?30%?Ca?KN?K?kgf/?m?Fa?kgf?Ca?kgf?6.1.1?m?Fa?kgf?KT?kgf/?m?KS?kgf/?m?KN?kgf/?m?KB?kgf/?m?KH?kgf/?m?1?KS?a.?KS?kgf/?m?A?A=?dr2/4 mm2?dr?dr=?mm?E?E=2.1?104kgf/mm2?x?mm?b.?KS?kgf/?m?L?mm?x=L/2?)3.6(103=xEAKS()4.6(103=xLxLEAKS)1.6(TKFa=?)2.6(11111HBNSTKKKKK+=()5.6(sin3/12mDQCWa=)6.6(3.08.03/1=NCaFaKK15?b.?10%(?5%?K?80%?Fao?10%?Ca?KN?K?Fao?=0.10(?=0.05(?3?KB?a0?Da?Q?Z?KH?1.?2.?3.?(?)?6.1.2?)7.6(8.03/1=CaFaoKKN)8.6(3a0FaoKB?=3/12sin2=Wa0DQsin=ZFaoQ(6.9)16?6.4?6.4?1?a.?6.1?A?B?b.?6.3?6.1.3?6.2?A?B?17?6.3?A?B?6.1?A?6.2?B?Fa?B?A?B?2?6.5?A?B?Fao?Fa?A?6.6?A?B?A?B?FA?Fao?Fa?Fa=Fa?FpFB?Fao?Fa=Fp?FA?FB?1/3?10%?6.7?3?1/2?6.5?6.7?6.6?A?B?B?A?Fa?A?BFa+Fp18?FaoFaoFpFaFaFpFao0F?3FaoFao2/3Fl=2.8Fao?3Fao2/32/3?6.2.1?23?6.2.2?6.10?L?L(6.10)?L?L?1000mm?12?m?1?2?3?6.2.3?6.2?19?.20,000?.10,000?.15,000?.15,000?1?a.?b.?c?a.?b.?7.2.1?Ca7.1?106?90%?Ca?7.2.2?7.2?(?7.1)1063=WfFaCaL60 nLLt=106lLLs=()1.7()2.7()2.7201.01.21.21.51.53.0V15(m/min)15V60(m/min)?7.1?fwfw?(V)?LLtLsCaFanlfw?7.3.1?7.2?7.3.2?c.?7.31.?7.3-1?Fm=0.65Fmax.(7.7-1)2.?7.3-2?Fm=0.75Fmax.(7.7-2)21?7.1?2?Fm?Fa?Y?n.t?X?a.?7.1?(kgf)F1F2Fnn1n2nnt1t2tn?(rpm)?(Sec)0FFmFnn1t1n2t2nntnF1F20FFmFmax0FFmFmax0FFminFmFmax.(7.4)31=Fm_F13.n1.t1+F23.n2.t2+.+Fn3.nn.tnn1.t1+n2.t2+.+nn.tnNm=.(7.5)n1.t1+n2.t2+.+nn.tnt1+t2+.+tnb.?(?7.2)?7.2?7.6?Fm=1/3(Fmin+Fmax).(7.6)Fmax=Co/fs?fs?.1.22?.1.53?(?)?(?)?7.2.3?(?)?0.01%?7.3.1?Co7.3.2?7.3?PMI?7.2?50CrMo4 QTS55CSCM420H?(RHC)586258625862?22?7.2?Series 1Series 280070060050040030020010000123456789101112131415DEPTH(EACH SCALE=0.5mm)REMARKSPASS OR NOTQ.C.CHIEFINSPECTORHV VS.HRCHVHRC?DEPTHSeries 1Series 20123456789101112131415717738735744741746733725276276262733730728728725712255267283MICROSTRUCTUREX500ITEMHARDNESSCASE DEPTHMICRO-STRUCTURETEMPERINGINSPECTION DATA58-62 HRCAT SURFACE2.0mm BELOW THREAD ROOTMartensite IN SURFACEAREASorbite IN COREAREAAT 160 DEGREES CELCIUSSPECIMEN#CUSTOMERPRODUCTMATERIALHEAT TREAT8040BALL SCREW50CrMo4 QTINDUCTION SURFACE HARDENINGP.O.NUMBER980405-1980405-2SPECIFICATIONR25-5T4-FSI-300-395-C3R25-5T4-FSI-500-600-C3HARDNESS INSPECTED EVERY 0.5mm(SERIES 2)HARDNESS INSPECTED EVERY 0.5mm(SERIES 1)HEAT TREATEDARE(SEE SKETCH)PRECISION MOTION INDUSTRIES,INC.REPORT FOR HEAT TREATING INSPECTION7.5?23?3040cst(40?)?ISO?32100?1.?2.?7.3?7.6?O?7.7?23?7.3?24?W?+?TB?N1?N2?1?2?(3.1)?k=0.05(tan?)-0.5?3?30%?8.1?1?T1?Fao?Fa?F?8.2?()4.822211NNTlFalFaokTB+=25?=FalTa.(8.1)TaFal=Tb.(8.2)TpFaokkTp=Fal.(8.3)?2?8.1?W26?(?=7.810-3kgf/cm3)?2=lgWJw.(8.7)2JG2+JSH+Jw+JCN2N1JG1JMJ+=.(8.6)J.wT1T2+=.(8.5)JSHJwJCWlgT2wJJMJG1JG2.()sec232=cmkgfLD4gJ.(8.8)842LJgGD=()cm2kgf.D4.(8.9)?P.25?(?)?(?)?P.5?P.9?P.13?P.15?P.203?4?3?2?4?5?2?3?1?3?4?5?5?2?3?2?3?5?2712345?10.1?4R50-10B2-2FSWC-1000-1500-0.018R?p30W?V?C?K?S?D?O?F?F?R?S?D?A:1.5?B:2.5?C:3.5?TYPE:FDWCTYPE:FSWCTYPE:DFWCTYPE:FOWCTYPE:SSWCTYPE:RSWC2810.2?4R32-10T4-2FSIC-1050-1500-0.018R?(?)?p30?S?D?O?F?F?R?S?D?(?)?T?1?(?)TYPE:RDICTYPE:FSICTYPE:DFICTYPE:FDIC29?10.130?C?W?EE?(?)Q?B?T?DE?+?FE?+?GE?+?+?11.1?11.1?1?W1=1100 kgf?W2=800 kgf?Smax=1000 mm?Vmax=14 m/min?Lt=25000 h?(?)?=0.1?3?1.?2.?3.?4.?Nmax=2000 rpm?0.030/?(?)?0.005 mm(?)?0.02 mm(?)?2?(kgf)?mm/min?(%)?01901400030?50019060055?95019012015?Fa=(W1+W2)=0.1x(1100+800)=190(kgf)W1+W2?31VmaxNmaxl?=7(mm)=1400020001?1?(l)?7mm?(?8?10mm?)?2?l=8l=10?(%)?F1=190N1=1750 N1=1400t1=30?F2=690N2=75N2=60t2=55?F3=1140N3=15N3=12t3=15?l(mm)810?Fm(kgf)330330?Nm(rpm)569455?Ca=(60NmLt)1/3Fmfw10-2?Lt=25000(?)fw=1.2?l=8(mm)?.Ca?3756(kgf)?25000(?)?3756?l=10(mm)?.Ca?3487(kgf)?25000(?)?3487?(mm)32(kgf)(kgf)(kgf)?3?FDWC?B2?B3Ca?8(mm)?10(mm)B2B3B2B3323210466036326549304034105220453650517554807760503900552057908200?4?L=?+?/2+?=1000+100+200=1300(mm)?-?f=21.9?l=8(mm)?.dr?13.5(mm)?1750(rpm)?14(mm)?D?2050(mm)?l=10(mm)?.dr?10.8(mm)?1400(rpm)?11(mm)?D?1650(mm)?5?0.02 mm(?)?0.016 mm?31=Fm_F13.n1.t1+F23.n2.t2+.+Fn3.nn.tnn1.t1+n2.t2+.+nn.tnNm=n1.t1+n2.t2+.+nn.tnt1+t2+.+tnLLt=60Nm3106=fwFaCaL10-7fnL2dr?107=L2drfEIgn=?40-FDWC-10B2?40(mm)?10(mm)?6?L=?+?+?=1000+180+100=1280?1300(mm)?7?a.?b.?4540(rpm)?1500(rpm)?drCaK?KsLsKnLnL32-FDWC-10B227.05466012537.15.193.02.07.136-FDWC-10B231.05493013848.93.9101.21.95.840-FDWC-10B235.05522015162.33.0108.71.74.745-FDWC-10B238.05548016773.52.6118.31.64.250-FDWC-10B242.05579018289.72.1126.51.53.6?11.233()10-3=xLxLEAKSLs=1300Ls/2Ls/2Fa/2FaFa/210-3=LSEdr2KS103=Edr2LSFaKSFaLS311403=FmaxFao=380(kgf)KnFa=Ln=0.1,?3/10.8=CaFaoKKn?61000(hours)?25000(hours)=4540(rpm)107=L2drfnFmfwCaLt=60n110636045511063301.247003a.?Ks?x=L?2?Fa?190(kgf)?11.2?b.?Kn?Ln?1/3?(?)?11.2?2?0.030/1000(?)?3.2?C4E=?0.025/1250(mm)e=0.018(mm)3?(T)?3?1.?2.?(T)?-0.047/1300?436(kgf)?-0.047(mm)4?1?-1500(rpm)2?-0.15?1?(?)a.?b.?c.?GDJ=40(kgf.cm2)d.?GDL2=GDS2+GDw2+GDJ2=334.4(kgf.cm2)?2?a.?b.?34=12.010-631300=0.047(mm)=4L41300=436(kgf)0.0472.1104 27.0522=lWGDw2()21.01100+800=192.5(kgf.cm2)D4L8GDS2=101.9(kgf.cm2)8=7.810-344130k=0.3Fao=Fmax/32?FaolTP=k=0.33801.0=18.1(kgf.cm)=33.6(kgf.cm)FalTa=20.91901.06901.0Tb=20.9=122.1(kgf.cm)11401.0Tc=20.9=201.7(kgf.cm)TL=Tp+Tc=219.8(kgf.cm)?a.?-Nmax?1500(rpm)b.?-Tm?TLc.?-Jm?JL?3?Wm=3.6(kW)?Nmax=1500(rpm)?Tm=22.6(N.m)?GD2M=750(kgf.cm2)?4?J?TM=2?TMTL?f?1.4?5?=11.56 N/mm2=1.16?107N/m2=2.91 N/mm2=2.91?106N/m2=11.9?106N/m250CrMo4?1.1?108N/m2?0.9?108N/m2?6?1031100235.05420.3=25300(kgf)?Fmax(1140 kgf)L2L2dr4nEIGD2J=4g(dr?)11.2?11.3?W1W235=0.13(sec)0.15(sec)ta=fTM-TL60J()()()1.46018.1+33.623029804274.3+750=at-21400dr=40+1.4-6.35=35.05(mm)1481672154020=JrT=FmaxAFdr2/411409.84=35.05222+=(35.054)=148167(mm4)3232J=Tmax=TL=219.8(kgf.cm)=21540(N.mm)1?(?)?2?3?1.?2.?3.?4.?1?1?l?18mm?(?20 mm?)?20 mm?2500(rpm)?50(m/min)?2?L=?+?+?=1000+100+100=1200(mm)?3?-?L=?+?/2+?=1000+50+100=1150(mm)?-?f=15.1dr?21.9(mm)?2500(rpm)?22(mm)?D?2536(mm)?4?11.4?v-t?Vmax=50(m/min)=0.83(m/s)?t1=0.3(s)?t3=0.3(s)a.?b.?x2=V.t=0.830.9=0.75(m)=750(mm)c.?d.?-?1?11.4?v-t?l?Nmax3000Vmax=50000=17(mm)t=3.5s/?t1=0.3t2=0.9t3=0.3t4=0.3t5=0.9t6=0.3013465V(m/min)5021.5(s)1.75(s)1.75(s)t(sec)x=1000mm36W1=50 kgfW2=25 kgf(?)Smax=1000 mmVmax=50 m/minLt=25000 h(?)=0.01?Nmax=3000 rpm?0.10/?0.01 mm10-7fnL2dr?107=L2drfEIgn=0.30.833t1Vmaxa12.8(m/s2)=217(N)250022=nmaxN1=1250(rpm)()()a1W2W1gW2W1F1+=0.01(50+25)9.8+(50+25)2.820+0.832+=VV0 x10.3=0.125(m)=125(mm)t=x320.83+02+VV00.3=0.125(m)=125(mm)t=3?A1(1.5?x 1?)?R25-20A1-FSWE-1000-1160-0.018?-?4?1.?.3000(rpm)2.?.0.30?(?)(1)?a.?b.?c.?JC=0.0005(kgf.cm.sec2)d.?JL=Jsh+Jw+JC=0.012(kgf.cm.sec2)(2)?a.?b.?c.?600.325002=166(N.cm)()260t1nJMJLT1+=wJT1T2+=3+(0.009+0.01)9.82229805025+=22=lgWJw=0.0078(kgf.cm.sec2)e.?-?2f.?-?3?2171250.31250?7.357500.92500?-2031250.31250?-2171250.31250?-7.357500.92500?2031250.31250g.?h.?=292000?25000(?)?2?0.10/1000(?)?P.6?C5E=?0.040/1000e=0.027?JM=0.01(kgf.cm.sec2)372500/22=nmaxN3=1250(rpm)(W1+W2)g+(W1+W2)a3=-203(N)F3=0.01(50+25)9.8+(50+25)(-2.8)()9.825500.01+=N2=2500(rpm)=7.35(N)fF2=(W1+W2)g=132.4(N)217312500.6+7.35325001.8+203312500.6=12500.6+25001.8+12500.631_31=Fm_F13.n1.t1+F23.n2.t2+.+Fn3.nn.tnn1.t1+n2.t2+.+nn.tn3.5=12500.6+25001.8+12500.6=1714(rpm)Nm=n1.t1+n2.t2+.+nn.tnt1+t2+.+tn31061=60NmfwFmCaLt1066017141132.42.510509.8=0.0037(kgf.cm.sec2)D4L32gJS H=32980=7.810-32.54120=2F2lT120.97.352=2.6?3.00(N.cm)wJT1T3-=600.325002=-160(N.cm)()260t3nJMJLT1+-=3-(0.009+0.01)9.8(3)?a.?-Nmax?3000(rpm)b.?-TM TLc.?-JM?JL/3?WM=400(W)?Nmax=3000(rpm)?TM=1.27(N.m)?JM=0.01(kgf.cm.sec2)(4)?=95(N.cm)127(N.cm)?(5)?J?T=2TM?TL?f?1.45?=0.55 N/mm2=5.5105N/m2=0.84 N/mm2=8.4105N/m2=0.11108N/m250CrMo4?1.5108N/m2?0.9108N/m2?6?Mdr=25+0.3-3.175=22.425(mm)(dr?)=0.27(s)0.3(s)?38tTrms=T22ta+T12tb+T32t3.5=166206+321.8+16020.6fTLTMJta-=602 n60250029.8212730.009+0.01=ta1.42482712.51660=JT=FmaxAF=dr2/42174=22.4252Tmax=TL=166(N.cm)=1660(N.mm)1031160222.425410.2=1917(kgf)?Fmax(22.14 kgf)L2L2dr4nEI(22.4254)=24827(mm4)3232J=2?11.6?v-t?5(sec)5(sec)X5?t=40s/?15(sec)132456t1=0.2t2=1.0t3=0.2s1=300mms2=1500mmt1t2t3t4t5t6t(sec)t4=0.2t5=5.8t6=0.215V(m/min)1?(?)?11.3?w3?1.?2.?3.?39Fa?11.5?W1=300 kgfW2=50 kgfSmax=1500 mmVmax=15 m/minLt=20000 h(?)(16h300?4?)=0.01?Nmax=1500 rpm0.3 mm?0.8/1500 mm?-?1?0.8/1500mm?0.16/300mm?C10E=?0.12/300 mm.?2?(1)?(l)?10mm?(?10mm?)(2)?a.?-?1f=(W1+W2)g=0.01(300+500)9.8=35(N)F=ma?F1=(W1+W2)g-f-(W1+W2)a1=2958(N)30016.015008.0=10(mm)l?=VmaxNmax150001500=1250(mm/s2)=1.25(m/s2)=600.215000t1Vmaxa1(Friction)b.?-?2F=0?F2=(W1+W2)g-f=3395(N)c.?-?3F=ma?F3=(W1+W2)g-f+(W1+W2)a3=3833(N)d.?-?4F=ma?F4=(W1+W2)g-f+(W1+W2)a4=3903(N)e.?-?5F=0?F5=(W1+W2)g+f=3465(N)f.?-?6F=ma?F6=(W1+W2)g+f-(W1+W2)a6=3028(N)?Famax=F4=3903(N)(3)?=19(mm)?19mm?2550(mm)(4)?L=?+?+?=1500+100+200=1800(mm)?60?3250(mm)(5)?1500(rpm)?30(mm)?3650(mm)40L2L2dr4nEI10-39.810.2390318002=1/41/410-3mPL2dr=30(mm)60180060=LD?10-7fnL2dr?107=L2drfEIgn=?30(f=15.1,L=1800)(6)?(N)(rpm)(sec)?F1=2958N1=750t1=1.0?F2=3395N2=1500t2=5.0?F3=3833N3=750t3=1.0?F4=3903N4=750t4=0.2?F5=3465N5=1500t5=5.8?F6=3028N6=750t6=0.2?=3436(N)?=900(rpm)?20000(?)?fw=1.2Ca=(60NmLt)1/3Fmfw10-2=42303(N)=4320(kgf)?4320(kgf)?(7)?Co=Fmax fs=7806(N)=800(kgf)?800(kgf)?40-FSWW-10B2?40(mm)?10(mm)?5200(kgf)31=Fm_F13.n1.t1+F23.n2.t2+.+Fn3.nn.tnn1.t1+n2.t2+.+nn.tnNm=n1.t1+n2.t2+.+nn.tnt1+t2+.+tn31061=60NmfwFmCaLt3.?=59.7(kgf.cm)=585(N.cm)4.?a.?-?1Tk1=T1+T7=520+585=1105(N.cm)b.?-?2Tt1=T2=600c.?-?3Tg1=T3+T7=680+585=1265(N.cm)d.?-?4Tk2=T4+T7=690+585=1275(N.cm)e.?-?5Tt2=T5=610(N.cm)f.?-?6Tg2=T6+T7=540+585=1125(N.cm)?Tmax=Tk2=1275(N.cm)(3)?a.?-Nmax?1500(rpm)b.?-TM=Trmsc.?-JM?JL/3?WM=2000(W)?Nmax=1500(rpm)?TM=13(N.m)?GD2M=120(kgf.cm2)(4)?=606(N.cm)1300(N.cm)?3?1?-15002?-0.2?(1)?a.?b.?c.?GDJ2=1.0(kgf.cm2)d.?GDL2=GDS2+GDw2+GDJ2=178(kgf.cm2)(2)?1.?a.?-?1b.?-?2c.?-?3?d.?-?4T4=690(N.cm)e.?-?5T5=610(N.cm)f.?-?6T6=540(N.cm)2.?ttTtTtTtTtTtTTgtkgtkrms622522422321221121+=202.011258.56102.012751126556000.11105222222+=418=7.810-344180D4L8GDS2=141.1(kgf.cm2)2=lWGDw2()21.0300+50=192.5(kgf.cm2)29501.0=520(N.cm)=T1Fal=680(N.cm)=T3=Fal38331.0=600(N.cm)=T2=Fal33951.0GDM=120(kgf.cm2)()+=0.260150029804120178T7=J.w()60t1JMJL+=4?=4.04N/mm2=4.04106N/m2=1.72N/mm2=1.72106N/m2=4.39106N/m250CrMo4?1.1108N/m2?0.9108N/m2?5?dr=40+1.4-6.35=35.05(mm)(dr?)42FmaxAFdr2/439039.84=35.052(35.054)=148167(mm4)3232J=Tmax=TL=1275(N.cm)=12750(N.mm)1481671275020=4751(kgf)?Fmax(398 kgf)1031800235.05410.2=JrT=22+=L2L2dr4nEI?1.?182845?2.?(i)?(ii)?12.1?12.2?PMI?12.1?12.2.1?12.2?1.?163206?12.2.2?12.3?43?(?12.1)?(coolant pipe)?(coolant unit)?1.?2.?12.2.4?12.3.1?1.?2.?12.2.3?12.4?107485?12.2.5?12.5?12.3?12.3.2?12.6?44?40 mm?10 mm?1000 rpm?10 m/min?400 Kgf?102030251505101520253035404550556065707580859095100105110 115120(min)3505?45?4713.1?(W)?13.1?(V)?13.2?13.1?13.2?48FSWC32.0002.5x125043037842.0002.5x125043026404610361428104.584.5M6x1P952.0002.5x125043042942.3812.5x138064030405010401632104.584.5M6x1P1252.3812.5x1380640421242.3812.5x141075034405711451734105.59.55.5M6x1P1453.1752.5x16751145421642.3812.5x1420800401553.1752.5x1680121034425710451734105.59.55.5M6x1P16103.1752.5x1680121055161.5x24901010441942.3812.5x143085034415711451734105.59.55.5M6x1P163.5x1560118042221.5x28051525452053.1752.5x1690127040416311512142155.59.55.5M6x1P172.5x21250254056333.5x1920178046241.5x28051525522063.1752.5x1690127040446311512142155.59.55.5M6x1P173.5x192017805221103.1752.5x1690127040566311512142155.59.55.5M6x1P191.5x2530127044102242.3812.5x14801060404063.5 115121425.59.55.5M6x1P192.5x282021205015373.5x160014804310261.5x2965207045152553.1752.5x1830173044426711552652105.59.55.5M6x1P212.5x2151034605615413.5x1111024204615291.5x21285254556152663.9692.5x11100212048497111592754105.5 9.55.5M6x1P213.5x1147029705615301.5x21285254561152683.9692.5x11100212048547513612754156.6116.5M6x1P213.5x114702970621530101214151620?mm?(kgf)?Ca(?)Co(?)?Dg6LATWGHSXYZQ(1x106REV.)?Q?Q?QWWWGHLTSZYX?252849FSWC42.3811.5x2600163046446911572652155.59.55.5M6x1P272.5x1510135540232.5x2930271049443.5x16801900423153.1751.5x21065257550457311612856155.59.55.5M6x1P302.5x1910215041252.5x21650430056483.5x112103010463563.9691.5x21