828D_DA_0609_en (2).pdf

03/2009SINUMERIK 828D SINAMICS S120Diagnostics ManualValid forControl SINUMERIK 828D SoftwareNCU Systemsoftware 2.6 DriveSINAMICS S120 Overview of System Error Alarms1 Overview of Alarms2 List of Action Numbers3 System Reactions on Alarms4 AppendixACopyright Siemens AG 2009Order No.6FC5398-8BP10-0BA0Subject to change without prior notice SINUMERIK DocumentationPrinting historyBrief details of this edition and previous editions are listed below.The status of each edition is shown by the code in the Remarks column.Status code in the Remarks column:Registered TrademarksAll designations with the trademark symbol are registered trademarks of Siemens AG.Other designations in this documentation may be trade-marks whose use by third parties for their own purposes may infringe the rights of the owner.Liability disclaimerWe have checked that the contents of this document correspond to the hardware and software described.Nonetheless,differences might exist and therefore we cannot guarantee that they are completely identical.The information contained in this document is,however,reviewed regularly and any necessary changes will be included in the next edition.A.New documentationB.Unrevised reprint with new order numberC.Revised edition with new statusEditionOrder No.Remarks06/20096FC5398-8BP10-0BA0A iii Siemens AG,2009.All Rights ReservedSINUMERIK 828D,SINAMICS S120,Diagnostics Manual,06/2009PrefaceSINUMERIK DocumentationThe SINUMERIK documentation is organized in 3 parts:General documentationUser documentationManufacturer/service documentationInformation on the following topics is available at http:/ documentation Here you can find an up-to-date overview of publications.Downloading documentation Links to more information for downloading files from Service&Support.Researching documentation online Information on DOConCD and direct access to the publications in DOCon-WEB.Compiling individual documentation on the basis of Siemens contents with the My Documentation Manager(MDM),refer to http:/ Documentation Manager provides you with a range of features for genera-ting your own machine documentation.Training and FAQs Information on the range of training courses and FAQs(frequently asked questions)are available via the page navigation.Target audienceProject engineers,technologists(of machine manufacturers),start-up engineers(of systems/machines),programmers.BenefitsThe Diagnostics Manual enables the intended target group to evaluate error and fault indications and to respond accordingly.With the help of the Diagnostics Manual,the target group has an overview of the various diagnostic options and diagnostic tools.Preface06/2009 iv Siemens AG,2009.All Rights ReservedSINUMERIK 828D,SINAMICS S120,Diagnostics Manual,06/2009 Standard versionThis Diagnostics Manual only describes the functionality of the standard version.Extensions or changes made by the machine tool manufacturer are documented by the machine tool manufacturer.Other functions not described in this documentation might be executable in the control.This does not,however,represent an obligation to supply such functions with a new control or when servicing.Further,for the sake of simplicity,this documentation does not contain all detailed information about all types of the product and cannot cover every conceivable case of installation,operation or maintenance.Technical SupportIf you have any technical questions,please contact our hotline:Europe/AfricaPhone+49 180 5050 222Fax+49 180 5050 223 0.14/min.from German landlines,mobile phone prices may differ.Internethttp:/ 423 262 2522Fax+1 423 262 2200Emailmailto:Asien/PazificPhone+86 1064 757575Fax+86 1064 747474Emailmailto:NoteNational phone numbers for technical support are provided under the following Internet address:http:/ v Siemens AG,2009.All Rights ReservedSINUMERIK 828D,SINAMICS S120,Diagnostics Manual,06/2009 Questions about this documentationIf you have any queries(suggestions,corrections)in relation to this documenta-tion,please send a fax or email to the following address:A fax form is available at the end of this document.SINUMERIK Internet addresshttp:/ cards for the user(only for hardware descriptions)The SINUMERIK CNC supports the file systems FAT16 and FAT32 for Com-pactFlash cards.You may need to format the memory card if you want to use a memory card from another device or if you want to ensure the compatibility of the memory card with the SINUMERIK.However,formatting the memory card will permanently delete all data on it.Do not remove the memory card while it is being accessed.This can result in damage to the memory card and the SINUMERIK as well as the data on the memory card.If you cannot use a memory card with the SINUMERIK,it is probably because the memory card is not formatted for the control system(e.g.Ext3 Linux file system),the memory card file system is faulty or it is the wrong type of memory card.Insert the memory card carefully and the right way round into the memory card slot(observe indicators such as arrow or similar).This way you avoid mecha-nical damage to the memory card or the device.Only use memory cards that have been approved by Siemens for use with SINUMERIK.Even though the SINUMERIK complies with the general industry standards for memory cards,it is possible that memory cards from some manufacturers will not function perfectly in this device or are not completely compatible with it(you can obtain information on compatibility from the memory card manufacturer or supplier).The CompactFlash 5000 Industrial Grade CompactFlash card from San-Disk has been approved for SINUMERIK(Order Number 6FC5313-5AG00-0AA0).Fax+49 9131 98 2176Emailmailto:Preface06/2009 vi Siemens AG,2009.All Rights ReservedSINUMERIK 828D,SINAMICS S120,Diagnostics Manual,06/2009 Safety InstructionsThis Manual contains information which you should carefully observe to ensure your own personal safety and the prevention of material damage.The notices referring to your personal safety are highlighted in the manual by a safety alert symbol,notices referring to property damage only have no safety alert symbol The warnings appear in decreasing order of risk as given below.tIf several hazards of different degrees occur,the hazard with the highest degree must always be given priority.A warning notice accompanied by a safety alert symbol indicating a risk of bodily injury can also indicate a risk of property dam-age.Qualified PersonnelThe associated device/system may only be set up and operated using this docu-mentation.Commissioning and operation of a device/system may only be per-formed by qualified personnel.Qualified persons are defined as persons who are authorized to commission,to ground,and to tag circuits,equipment,and systems in accordance with established safety practices and standards.DangerIndicates an imminently hazardous situation which,if not avoided,will result in death or serious injury or in substantial property damage.WarningIndicates that death or severe personal injury will result if proper precautions are not taken.Cautionwith a warning triangle indicates that minor personal injury can result if proper pre-cautions are not taken.Cautionwithout a warning triangle indicates that property damage can result if proper pre-cautions are not taken.Noticeindicates a potential situation which,if not avoided,may result in an undesirable event or state.vii Siemens AG 2009 All Rights ReservedSINUMERIK 828D,SINAMICS S120,Diagnostics Manual,06/2009Contents1Overview of System Error Alarms.1-91.1Subject matter of this manual.1-91.2Structure of alarm description.1-91.3Number ranges of the alarm numbers.1-111.4System errors.1-142Overview of Alarms.2-152.1NCK alarms.2-152.2HMI-Alarms.2-5582.3SINAMICS-Alarms.2-6302.4Drives alarms .2-9952.5PLC alarms.2-10053List of Action Numbers.3-10274System Reactions.4-10414.1System Reaction on SINUMERIK Alarms.4-10414.2Cancel criteria for alarms .4-10444.3System reactions on SINAMICS Alarms.4-1045AAppendix.A-1049A.1Abbreviations.A-1049Contents06/2009 viii Siemens AG 2009.All Rights ReservedSINUMERIK 828D,SINAMICS S120,Diagnostics Manual,06/2009 1-9 Siemens AG,2009.All Rights ReservedSINUMERIK 828D,SINAMICS S120,Diagnostics Manual,06/2009Overview of System Error Alarms11.1Subject matter of this manualThis manual is intended as a work of reference.It allows the operator at the machine tool:To correctly assess special situations when operating the machine.To ascertain the reaction of the system to the special situation.To utilize the possibilities for continued operation following the special sit-uation.To follow references to other documentation containing further details.ScopeThis manual describes the alarms/messages from the NC kernel(NCK)area,the PLC and the drives.The alarms are sorted by ascending alarm number in each section.There are gaps in the sequence.1.2Structure of alarm descriptionEach alarm consists of an alarm number and alarm text.There are four descrip-tion categories:ExplanationReactionRemedyProgram continuationFor a more detailed explanation of the Reaction category,please refer to section:System reactions on alarmsFor a more detailed explanation of the Program continuation category,please refer to the section:Clear criteria for alarmsOverview of System Error Alarms06/2009Structure of alarm description 1-10 Siemens AG,2009.All Rights ReservedSINUMERIK 828D,SINAMICS S120,Diagnostics Manual,06/2009 Structure of the alarms for the number range 200 000-299 999Each alarm(fault or warning),consisting of a number,location(optional)and alarm text,is indicated with further information for the following categories:ReactionAcknowledgmentCauseRemedyNoteInstead of,the following is indicated in the alarm display:Axis name and drive number orBus and slave number of the PROFIBUS DP component affectedFor a more detailed explanation of the Reaction/Acknowledgement category,please refer to section:System reactions on SINAMICS alarms.Cause:For the cause of the alarm/warning,the fault/warning value is prepared as far as possible in text form.Action listThe actions described in the alarm texts(Action%-)are explained in detail in the table in the Action list section.Number ranges of the alarm numbers06/2009Overview of System Error Alarms 1-11 Siemens AG,2009.All Rights ReservedSINUMERIK 828D,SINAMICS S120,Diagnostics Manual,06/2009 1.3Number ranges of the alarm numbersNCK alarmsHMI alarms/messagesTabelle 1-1 Number ranges of the alarm numbers000 000-009 999General alarms010 000-019 999Channel alarms020 000-029 999Axis/spindle alarms060 000-064 999Cycle alarms SIEMENS065 000-069 999Cycle alarms user070 000-079 999Compile cycles,manufacturer and OEMTabelle 1-2 Number ranges of the alarm numbers,continued100 000-100 999Basic system101 000-101 999Diagnosis102 000-102 999Services103 000-103 999Machine104 000-104 999Parameters105 000-105 999Programming106 000-106 999Reserve107 000-107 999OEM108 000-108 999HiGraph109 000-109 999Distributed systems(M to N)110 000-110 999Cycles113 000-113 999Bedienoberflche ergnzen114 000-114 999HT 6119 000-119 999OEM120 000-129 999HMI Advanced messages130 000-139 999OEM142 000-142 099RCS Viewer Embedded/RCS Host Embedded149 000-149 999ePSOverview of System Error Alarms06/2009Number ranges of the alarm numbers 1-12 Siemens AG,2009.All Rights ReservedSINUMERIK 828D,SINAMICS S120,Diagnostics Manual,06/2009 SINAMICS alarms(faults/warnings)Drive alarms Tabelle 1-3 Number ranges of the message numbers,continued201 000-203 999Contro Unit204 000-204 999Reserved205 000-205 999Power unit206 000-206 999Infeed207 000-207 999Drive208 000-208 999Option Board209 000-209 999Reserved213 000-213 002Lisense230 000-230 999DRIVE-CLiQ-component power unit231 000-231 999DRIVE-CLiQ-component encoder 1232 000-232 999DRIVE-CLiQ-component encoder2233 000-233 999DRIVE-CLiQ-component encoder 3234 000-234 999Reserved235 000-235 999Terminal module 31(TM31)236 000-236 999Reserved240 000-240 999Controller Extension(NX32)241 000-248 999Reserved249 000-249 999SINSMICS GM7SM7GL250 000-250 999Communication Board(COMM BOARD)250 500-259 999ReservedTabelle 1-4 Number ranges of the alarm numbers,continued300 000-399 999DriveNumber ranges of the alarm numbers06/2009Overview of System Error Alarms 1-13 Siemens AG,2009.All Rights ReservedSINUMERIK 828D,SINAMICS S120,Diagnostics Manual,06/2009 PLC alarms/messages1)More detailed information is available via the diagnostic function(diagnostic buffer)in SIMATIC STEP 7.2)The PLC alarms in the range 500000-899999 are configured and described by the machine ma-nufacturer.Tabelle 1-5 Number ranges of the alarm numbers,continued400 000-499 999General alarms500 000-599 999Channel alarms 2)600 000-699 999Axis/spindle alarms 2)700 000-799 999User area 2)800 000-899 999Sequencers/graphs 2)(810 001-810 009System error messages from PLC 1)Overview of System Error Alarms06/2009System errors 1-14 Siemens AG,2009.All Rights ReservedSINUMERIK 828D,SINAMICS S120,Diagnostics Manual,06/2009 1.4System errorsThe following alarms are system errors:These system error alarms are not described in detail.If such a system error occurs,please contact the hotline and indicate the following details:Alarm numberAlarm text andThe internal system error number1000100510131017100110101014101810021011101510191003101210161160 2-15 Siemens AG,2009.All Rights ReservedSINUMERIK 828D,SINAMICS S120,Diagnostics Manual,06/2009Overview of Alarms22.1NCK alarms0No(more)alarm(s)presentDefinitions:If the communication(variable service)requests more alarms than currently available in the alarm list,this alarm is communicated as an end-of-file indication.Reaction:No alarm reaction.Remedy:-Program Con-tinuation:Internal1030System error in link module error code%1 error type%2Parameters:%1=Hex-Zahl Link-Error%2=Hex-Zahl Link-Error-TypeDefinitions:This alarm is not a user error.An internal error has occurred in the software of the link module.Two parameters are output with this error for debugging purposes.They provide information about the cause and location of the error.Reaction:NC not ready.Channel not ready.NC Start disable in this channel.Interface signals are set.Alarm display.NC Stop on alarm.Remedy:Make a note of the error text and contact Siemens AG A&D MC,Hotline(tel./fax:see alarm 1000)Program Con-tinuation:Switch control OFF-ON.1031Link module generated an unspecified error%1 NCU%2%3%4Parameters:%1=Hex-Zahl unspecified status in stateOfLinkModules%2=NCU number%3=Command from link module to NCK%4=Status of own linkDefinitions:This alarm is not a user error.-1.If NCU=0-A parameter not equal to zero was not found-2.If NCU not equal to zero-An error which the NC was not able to interpret in the connection to this NCU.The error is output as a number.It is possible that the NCU link module is running a newer software version than the NC.The other parameters are used for error localization in the NC/LINK-MODUL software.Reaction:NC not ready.Channel not ready.NC Start disable in this channel.Interface signals are set.Al