GPPA_0310_en (2).pdf

PP 72/48D 2/2A PN I/O module PP 72/48D 2/2A PN I/O module _ SINUMERIK SINUMERIK 828D SINUMERIK SINUMERIK 828D PP 72/48D 2/2A PN I/O modulePP 72/48D 2/2A PN I/O module ManualManual Valid for SINUMERIK 828D control 03/201003/2010 Safety notes Safety notes 1 1 Description Description 2 2 Dimension drawings Dimension drawings 3 3 Assembling Assembling 4 4 Connection Connection 5 5 Assigning parameters Assigning parameters 6 6 Error and system messagesError and system messages 7 7 Technical data Technical data 8 8 List of abbreviations List of abbreviations A A Legal information Legal information Legal information Warning notice system Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety,as well as to prevent damage to property.The notices referring to your personal safety are highlighted in the manual by a safety alert symbol,notices referring only to property damage have no safety alert symbol.These notices shown below are graded according to the degree of danger.DANGER DANGER indicates that death or severe personal injury willwill result if proper precautions are not taken.WARNING WARNING indicates that death or severe personal injury maymay result if proper precautions are not taken.CAUTION CAUTION with a safety alert symbol,indicates that minor personal injury can result if proper precautions are not taken.CAUTION CAUTION without a safety alert symbol,indicates that property damage can result if proper precautions are not taken.NOTICE NOTICE indicates that an unintended result or situation can occur if the corresponding information is not taken into account.If more than one degree of danger is present,the warning notice representing the highest degree of danger will be used.A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.Qualified Personnel Qualified Personnel The product/system described in this documentation may be operated only by personnel qualifiedpersonnel qualified for the specific task in accordance with the relevant documentation for the specific task,in particular its warning notices and safety instructions.Qualified personnel are those who,based on their training and experience,are capable of identifying risks and avoiding potential hazards when working with these products/systems.Proper use of Siemens products Proper use of Siemens products Note the following:WARNING WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation.If products and components from other manufacturers are used,these must be recommended or approved by Siemens.Proper transport,storage,installation,assembly,commissioning,operation and maintenance are required to ensure that the products operate safely and without any problems.The permissible ambient conditions must be adhered to.The information in the relevant documentation must be observed.Trademarks Trademarks All names identified by are registered trademarks of the Siemens AG.The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.Disclaimer of Liability Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described.Since variance cannot be precluded entirely,we cannot guarantee full consistency.However,the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.Siemens AG Industry Sector Postfach 48 48 90026 NRNBERG GERMANY 02/2010 Copyright Siemens AG 2010.Technical data subject to change PP 72/48D 2/2A PN I/O module Manual,03/2010 3 Table of contents Table of contents 1 Safety notes.5 1 Safety notes.5 1.1 Danger notices.5 1.2 ESD notices.7 1.3 Protective Separation as per EN 61800-5-1.8 1.4 RI suppression measures.9 2 Description.11 3 Dimension drawings.15 4 Assembling.17 5 Connection.19 2 Description.11 3 Dimension drawings.15 4 Assembling.17 5 Connection.19 5.1 Interface overview.19 5.2 I/O module.20 5.3 X1 power supply.21 5.3.1 Requirements for the power supply.21 5.3.2 Wiring the power supply.22 5.4 X2 PROFINET.23 5.5 X111,X222 and X333 digital inputs/outputs.25 5.6 Analog X3 inputs/outputs.31 6 Assigning parameters.37 6 Assigning parameters.37 6.1 Addressing the I/O modules.37 6.2 Input/output images.38 6.3 Assigning parameters to the analog inputs/outputs.40 6.4 Analog value representation.42 6.5 Examples.45 7 Error and system messages.47 7 Error and system messages.47 7.1 LED displays.47 7.2 Diagnostics via input image.48 8 Technical data.51 A List of abbreviations.53 Index.55 8 Technical data.51 A List of abbreviations.53 Index.55 Table of contents PP 72/48D 2/2A PN I/O module 4 Manual,03/2010 PP 72/48D 2/2A PN I/O module Manual,03/2010 5 Safety notesSafety notes 1 11.11.1 Danger noticesDanger notices The following notices are intended firstly for your personal safety and secondly to prevent damage occurring to the product described or any connected devices and machines.Non-observance of the warnings can result in severe personal injury or property damage.DANGER DANGER Only appropriately qualified personnel may commission/start-up SINUMERIK equipment.The personnel must take into account the information provided in the technical customer documentation for the product,and be familiar with and observe the specified danger and warning notices.When electrical equipment and motors are operated,the electrical circuits automatically conduct a dangerous voltage.When the system is operating,dangerous axis movements may occur throughout the entire work area.A potential fire hazard exists due to the energy being transferred in the equipment and the work materials used.All work on the electrical system must be performed after the system has been switched off and disconnected from the power supply.DANGER DANGER Proper transportation,expert storage,installation and mounting,as well as careful operation and maintenance are essential for this SINUMERIK device to operate correctly and reliably.The details in the catalogs and proposals also apply to the design of special equipment versions.In addition to the danger and warning information provided in the technical customer documentation,the applicable national,local,and system-specific regulations and requirements must be taken into account.Only class DVC A protective extra-low voltages(PELVs)may be connected to connections and terminals up to 60 V DC in accordance with EN 61800-5-1.Should it be necessary to test or take measurements on live equipment,then the specifications and procedural instructions defined in Accident Prevention Regulation BGV A2 must be adhered to,in particular 8 Permissible deviations when working on live components.Suitable electric tools should be used.Safety notes 1.1 Danger notices PP 72/48D 2/2A PN I/O module 6 Manual,03/2010 WARNING WARNING Operating the equipment in the immediate vicinity(1 W may lead to incorrect functioning of the devices.Connecting cables and signal lines should be installed in such a way that inductive and capacitive interference does not in any way impair the automation and safety functions.DANGER DANGER Repairs to devices that have been supplied by our company may only be carried out by SIEMENS customer service or by repair centers authorized by SIEMENS.When replacing parts or components,only use those parts that are included in the spare parts list.EMERGENCY STOP/EMERGENCY OFF devices according to EN 60204-1(VDE 0113 Part 1)must remain active in all modes of the automation equipment.Resetting the EMERGENCY STOP/EMERGENCY OFF device must not cause an uncontrolled or undefined restart.Anywhere in the automation equipment where faults might cause physical injury or major material damage,in other words,where faults could be dangerous,additional external precautions must be taken,or facilities must be provided,that guarantee or enforce a safe operational state,even when there is a fault(e.g.using an independent limit value switch,mechanical locking mechanisms,EMERGENCY STOP/EMERGENCY OFF devices).DANGER DANGER External power supply units for supplying components of the drive control must have safety isolation from circuits with dangerous voltages(DVC A according to EN 61800-5-1;SELV/PELV).In addition only power units with control circuits that have safety isolation from circuits with dangerous voltages may be connected.Safety notes 1.2 ESD notices PP 72/48D 2/2A PN I/O module Manual,03/2010 7 1.21.2 ESD noticesESD notices CAUTION CAUTION The modules contain electrostatically sensitive devices.Discharge yourself of electrostatic energy before touching the components.The easiest way to do this is to touch a conductive,grounded object immediately beforehand(for example,bare metal parts of control cabinet or the protective ground contact of a socket outlet).NOTICE NOTICE Handling ESD modules:Handling ESD modules:When handling electrostatically sensitive devices,make sure that operator,workplace and packing material are properly grounded.Generally,electronic modules must not be touched unless work has to be carried out on them.When handling PC boards make absolutely sure that you do not touch component pins or printed conductors.Touch components only if:you are constantly grounded via an ESD arm band,ESD shoes or ESD shoe grounding strips if there is an ESD floor.Boards/modules must only be placed on conductive surfaces(table with ESD surface,conductive ESD foam,ESD packaging,ESD transport container).Keep modules away from visual display units,monitors or TV sets(minimum distance from screen 10 cm).Do not bring ESD-sensitive modules into contact with chargeable and highly-insulating materials,such as plastic,insulating table tops or clothing made of synthetic materials.Measurements on modules are allowed only if:The measuring instrument is properly earthed(e.g.,protective conductor)or Before measuring with a floating measuring instrument,the probe is briefly discharged(e.g.,touch the bare metal parts of the control housing).Safety notes 1.3 Protective Separation as per EN 61800-5-1 PP 72/48D 2/2A PN I/O module 8 Manual,03/2010 1.31.3 Protective Separation as per EN 61800-5-1Protective Separation as per EN 61800-5-1 Prerequisite Prerequisite The complete system includes user interfaces(UIs)and interfaces for servicing,startup and maintenance.User interfaces(UIs)User interfaces(UIs)UIs are all the interfaces that are freely accessible to the machine operator without the need for tools or aids.These user interfaces provide safe isolation up to 230 V AC according to EN 61800-5-1.Interfaces for servicing,startup and maintenance Interfaces for servicing,startup and maintenance DANGER DANGER The interfaces for servicing/installation and start-up/maintenance purposes are provided withoutwithout protective separation.If necessary,these interfaces can be isolated safely using a supplementary adapter(insulation voltage 230 V AC).Although these adapters are not included in the Siemens scope of delivery,you can buy these parts from your local dealer,who will be happy to advise you.DANGER DANGER Safe isolation can only be ensured if the system configuration specified below is strictly adhered to.When installing additional components with EUIs,please make sure that the EUIs have safe isolation for at least 230 V AC.Note Note The components of the drive control comply with EN 61800-5-1 and contain only circuits and customer terminals with class DVC A voltages and safety isolation from circuits with dangerous voltages(PELV circuits).Safety notes 1.4 RI suppression measures PP 72/48D 2/2A PN I/O module Manual,03/2010 9 1.41.4 RI suppression measuresRI suppression measures In addition to the protective grounding of system components,special precautions must be taken to ensure safe,fault-free operation of the system.These measures include shielded signal cables,special equipotential bonding,isolation,and shielding measures.Shielded signal lines Shielded signal lines For the safe and smooth operation of the system,the specified cables must be used.Please refer to the chapter titled Connection.For digital signal transmission,the shield must have a conductive connection at both sides of the housing.ExceptionException:Standard shielded cables grounded on one side can be used for devices from other manufacturers(printers,programming devices,etc.).However,these devices must not be connected to the controller during normal operation.However,if the system cannot operate without them,then the cable shields must be connected at both ends.Furthermore,the non-Siemens device must be connected to the controller via an equipotential bonding cable.Cable definitions Cable definitions Signal cables(example)Data cables(Ethernet,PROFINET,DRIVE-CLiQ,sensor cables,etc.)Ribbon cables for digital inputs/outputs EMERGENCY OFF lines Power cables(example)Low-voltage supply cables(230 V AC,24 V DC,etc.)Supply cables to contactors(primary and secondary circuit)Rules for routing cables Rules for routing cables In order to maximize noise immunity for the complete system(controller,power section,machine)the following EMC measures must be observed:Signal cables and power cables must be routed at the greatest possible distance from one another.If necessary,signal and power cables may cross one another(if possible at an angle of 90),but must never be laid close or parallel to one another.Signal cables may not be routed close to strong external magnetic fields(e.g.,motors and transformers).Pulse-loaded HC/HV lines must always be laid completely separately from all other lines.Safety notes 1.4 RI suppression measures PP 72/48D 2/2A PN I/O module 10 Manual,03/2010 If signal lines cannot be routed a sufficient distance away from other cables,they must be installed in grounded cable ducts(metal).The clearance(interference injection area)between the following lines must be kept to a minimum:Signal line and electrical circuit signal line(twisted)Signal line and associated equipotential bonding conductor Equipotential bonding conductor and protective conductor(routed together)Note Note For more information about interference suppression measures and connection of shielded cables,see ReferencesReferences/EMC/EMC Installation Guide PP 72/48D 2/2A PN I/O module Manual,03/2010 11 DescriptionDescription 2 2 Features Features The I/O module is a simple module(without a separate enclosure)for connecting digital and analog input/outputs as part of an automation system based on PROFINET IO.The module has the following important features:72 digital inputs and 48 digital outputs 2 analog inputs and 2 analog outputs Analog process signals such as for detecting temperatures or controlling hydraulic workholders can be implemented via analog inputs/outputs.PROFINET IO connection(max.100 MBaud)On-board status display via