第44卷第4期2023年8月Vol.44.No.4August2023特殊钢SPECIALSTEEL15CrMoG矩形坯保护渣优化实践张军卫,郝文权,颜昊,刘政鹏(青岛特殊钢铁有限公司工艺研究所,青岛266409)摘要:针对15CrMoG矩形坯出现的凹陷与纵向裂纹,设计了保护渣熔化温度、碱度、粘度等技术参数。将保护渣碱度由0.85调整到1.15,熔点由1132℃调整到1200℃,粘度由0.67Pa·s调整到1.4Pa·s,提高保护渣的析晶率,增大固态渣膜厚度,提高热阻,均匀稳定了传热;同时将保护渣熔速由70s优化到32s,控制振动参数,提高非正弦振动偏斜率,增大保护渣消耗量,改善润滑。通过保护渣理化指标和振动参数的优化,消除了铸坯表面凹陷与纵向裂纹。不良铸坯的精整处理比例大幅降低,减少了铸坯修磨工作量,提高了金属收得率。关键词:15CrMoG钢;凹陷;纵裂;保护渣DOI:10.20057/j.1003-8620.2022-00214中图分类号:TF703OptimizationPracticeof15CrMoGRectangularBilletProtectionSlagZhangJunwei,HaoWenquan,YanHao,LiuZhengpeng(TechnologyResearchInstituteofQingdaoSpecialIron&SteelCo.,LTD.,Qingdao266409,China)Abstract:Aimingatthesagsandlongitudinalcracksof15CrMoGrectangularbillet,themeltingtemperature,alkalinity,viscosityandothertechnicalparametersofprotectiveslagweredesigned.Byadjustingthealkalinityoftheprotectiveslagfrom0.85to1.15,themeltingpointfrom1132℃to1200℃,andtheviscosityfrom0.67Pa·sto1.4Pa·s,thecrystal⁃lizationrateoftheprotectiveslagwasincreased,thethicknessofsolid-stateslagfilmwasincreased,thethermalresis⁃tancewasimproved,andtheheattransferwasuniformlystabilized.Atthesametime,themeltingrateoftheslagwasopti⁃mizedfrom70sto32s,vibrationparameterswerecontrolled,non-sinusoidalvibrationbiasslopewasincreased,slagcon⁃sumptionwasincreased,andlubricationwasimproved.Thesurfacesagsandlongitudinalcracksofthebilletwereelimi⁃natedbyoptimizingthephysicochemicalparametersandvibrationparametersoftheslag.Theproportionofdefectivecast⁃ingbilletfinishingtreatmentwasgreatlyreduced,whichreducedthegrindingworkofcastingbilletandimprovedthemetalrecoveryrate.KeyWords:15CrMoGSteel;Sags;LongitudinalCracks;ProtectiveSlag青岛特殊钢铁有限公司1#连铸机生产15CrMoG钢...