第44卷第4期2023年8月Vol.44No.4August2023内燃机工程ChineseInternalCombustionEngineEngineeringLa2Zr2O7–8YSZ双陶瓷层热障涂层活塞热–机耦合应力分析林旭1,2,陈为欢3,代鹏2(1.青海民族大学土木与交通工程学院,西宁810007;2.天津大学内燃机燃烧学国家重点实验室,天津300072;3.江铃汽车股份有限公司,南昌330006)ThermalMechanicalCouplingStressAnalysisofAPistonwithLa2Zr2O7–8YSZDoubleCeramicLayerThermalBarrierCoatingsLINXu1,2,CHENWeihuan3,DAIPeng2(1.SchoolofCivilandTransportationEngineering,QinghaiMinzuUniversity,Xining810007,China;2.StateKeyLaboratoryofEngines,TianjinUniversity,Tianjin300072,China;3.JianglingMotorCompany,Nanchang330006,China)Abstract:Takingthepistonofanautomotiveengineastheresearchobject,themodelofapistionwithLa2Zr2O7–8YSZdoubleceramiclayerthermalbarriercoatingswasestablishedbasedonthefiniteelementmethod.Thethermal-mechanicalcouplingbehaviorsoftheceramicsurfacelayer,bottomlayer,substrate,aswellastheinfluenceofdoubleceramiclayeronthepistonwerestudied.Theresultsshowedthatwhenthethicknessofceramicsurfacelayerwas0.15mm,themaximumtemperaturesofLa2Zr2O7–8YSZcoatingpistonsubstrate,ceramicsurfacelayer,andbottomceramiclayerwere271℃,438℃,and363℃,respectively.Withtheincreaseoftheceramicsurfacelayerthickness,thetemperatureofthepistonsubstratedecreasedwhilethetemperatureofthepistontopsurfaceincreased.Themaximumthermalstressoftheuncoatedpistonwas64MPa,whichappearedintheringgroove,whilethemaximumthermalstressofcoatedpistonsubstrateappearedinthetopedgeandthethroatofcombustionchamber.Duetotheeffectsofthemechanicalload,themaximumcouplingstressesofuncoatedpistonandcoatedpistonsubstrateappearedatthepinseat.Themaximumthermalstressesofceramicsurfacelayerandbottomceramiclayerappearedatthebottom.Withtheincreaseoftheceramicsurfacelayerthickness,themaximumcouplingstressesofceramicsurfacelayerandbottomceramiclayerdecreasedslowly,andthecouplingstressofpistonsubstrateremainedconstant.摘要:以某车用发动机活塞为研究对象,基于有限元法建立La2Zr2O7–8YSZ...