Jun.20232023年6月StructuralEngineersVol.39,No.3第39卷第3期程师构结波形腹板钢箱梁的全流程智能制造技术袁文金姜红张潮忠(甘肃博睿交通重型装备制造有限公司,兰州730300)摘要为了推进钢结构桥梁向智能制造领域快速转型升级,本文结合G312清水驿至傅家窑段改建工程,对结构复杂、焊接难度高的波形腹板钢箱梁结构智能制造过程进行分析。首先将标准箱体拆分成各个独立的单元件,然后将各单元件进行智能化组焊,最后将完整的单元件通过自动化设备进行拼装焊接形成完整的箱体。同时针对该类结构的生产成本与生产效率同传统制造方式进行了对比,总结了新型波形腹板钢箱梁的全流程智能制造技术的优势及推广价值,为今后钢结构桥梁传统制造向智能制造推广应用提供经验。关键词智能制造,钢箱梁,波形腹板,全流程FullProcessIntelligentManufacturingTechnologyofSteelBoxGirderwithCorrugatedWebsYUANWenjin"JIANGHongZHANGChaozhong(GansuBoruiTrafficHeavyEquipmentManufacturingCo.,Ltd.,Lanzhou730300,China)AbstractInordertopromotetherapidtransformationandupgradingofthesteelbridgetotheintelligentmanufacturingfield,basedonreconstructionprojectofG312QingshuiyitoFujiayaosection,theintelligentmanufacturingprocessofsteelboxgirderwithcorrugatedwebs,whichiscomplexinstructureandhighlydifficultinwelding,isanalyzed.First,thestandardboxisdividedintoindividualunits,andtheneachunitisintelligentlyassembledandwelded.Finally,thecompleteunitsareassembledandweldedbyautomaticequipmenttoformacompletebox.Theproductioncostandefficiencyofthiskindofstructurearecomparedwiththetraditionalmanufacturingmethod.Theadvantagesandpopularizationvalueofthefullprocessintelligentmanufacturingtechnologyofthenew-typesteelboxgirderwithcorrugatedwebaresummarized.Thisworkcanprovidereferenceforthepopularizationandapplicationofintelligentmanufacturingofsteelbridgesinthefuture.KeywordsIntelligentmanufacturing,steelboxgirder,corrugatedweb,fullprocess0引言目前,国内钢结构桥梁结构形式多样,并且无标准型、通用型结构形式,致使钢结构桥梁在工业化、标准化、智能化制造等方面实现难度较大"。国内钢结构加工厂家在钢结构桥梁制作中,主要工序及重点工序控制均为人工完成,整体作业面较为粗放,产品质量...