宝钢技术2023年第3期梅钢烧结降低固体燃耗的生产实践张志刚(上海梅山钢铁股份有限公司炼铁厂,江苏南京210039)摘要:与对标企业相比,梅钢烧结固体燃耗一直偏高,导致烧结烟气的氮氧化物质量浓度一度高达约350mg/m3。根据烧结生产实际情况,通过稳定焦粉固定碳含量、降低粒度小于0.50mm焦粉的比例、减小焦粉水分波动、降低烧结矿FeO基数、配加高炉灰、焦炉煤气强化烧结技术等措施降低焦粉消耗量,同时通过添加热水、改进松料器、整治漏风、加强筛分管理、更换圆筒衬板、优化工艺参数等措施提高烧结利用系数。2021年上半年,梅钢烧结固体燃耗为45.35kgce/t(1kgce=29.30MJ),较上一年同期下降1.31kgce/t;利用系数为1.22t/(m2·h),较上一年同期提高0.07t/(m2·h)。关键词:烧结;固体燃耗;固定碳;热水;利用系数中图分类号:TF046.4文献标志码:B文章编号:1008-0716(2023)03-0054-05doi:10.3969/j.issn.1008-0716.2023.03.010ProductionpracticeofreducingsolidfuelconsumptionbysinteringinMeigangZHANGZhigang(Iron-makingPlant,ShanghaiMeishanIron&SteelCo.,Ltd.,Nanjing210039,Jiangshu,China)Abstract:Comparedwiththebenchmarkingenterprises,thesinteringsolidfuelconsumptionofMeishanbasehasbeenhigh,resultinginthenitrogenoxideconcentrationofsinteringfluegasashighasabout350mg/m3.Accordingtotheactualsituationofsinteringproduction,bystabilizingthefixedcarboncontentofcokepowder,reducingtheproportionofcokepowderwithparticlesizelessthan0.50mm,reducingthefluctuationofcokepowdermoisture,reducingtheFeObaseofsinter,andaddingblastfurnaceashandcokeovengastostrengthensinteringtechnologyweretakentoreducetheconsumptionofcokepowder.Atthesametime,measuressuchasaddinghotwater,improvingthescarifier,controllingairleakage,strengtheningscreeningmanagement,replacingcylinderliner,optimizingprocessparameters,weretakentoimprovethesinteringutilizationcoefficient.Inthefirsthalfof2021,thesinteringsolidfuelconsumptionofMeishanbasewas45.35kgce/t,adecreaseof1.31kgce/tcomparedwiththesameperiodofthepreviousyear;theutilizationcoefficientwas1.22t/(m2·h),whichincreasedby0.07t/(m2·h)comparedwiththesameperiodofthepreviousyear.Keywords:sint...