IEC_62196-1-2003.pdf

INTERNATIONALIECSTANDARD62196-1First edition2003-04Plugs,socket-outlets,vehicle couplersand vehicle inletsConductive charging of electric vehiclesPart 1:Charging of electric vehicles up to 250 A a.c.and 400 A d.c.Fiches,socles de prise de courant,prises mobileset socles de connecteur pour vehicule-Charge conductive des vehicules electriques-Partie 1:Charge des vehicules electriques jusqua 250 A c.a.et 400 A c.c.gReference number1EC62196-1:2003(E)Publication numberingAs from 1 January 1997 all IEc publications are issued with a designation in the60000 series.For example,IEC 34-1 is now referred to as IEC 60034-1.Consolidated editionsThe IEC is now publishing consolidated versions of its publications.For example,edition numbers 1.0,1.1 and 1.2 refer,respectively,to the base publication,thebase publication incorporating amendment 1 and the base publication incorporatingamendments 1 and 2.Further information on IEC publicationsThe technical content of IEC publications is kept under constant review by the IEC,thus ensuring that the content reflects current technology.Information relating tothis publication,including its validity.is available in the IEC Catalogue ofpublications(see below)in addition to new editions,amendments and corrigendaInformation on the subjects under consideration and work in progress undertakenby the technical committee which has prepared this publication,as well as the listof publications issued,is also available from the following:IEC Web Site(www.iec.ch)Catalogue of IEC publicationsThe on-line catalogue on the IEC web site(http:/www.iec.ch/searchpub/cur fut.htm)enables you to search by a variety of criteria including text searches,technicalcommittees and date of publication.On-line information is also available onrecently issued publications,withdrawn and replaced publications,as well ascorrigenda.IEC Just PublishedThis summary of recently issued publications(http:/www.iec.ch/online_news/justpub/ip entry.htm)is also available by email.Please contact the CustomerService Centre(see below)for further information.Customer Service CentreIf you have any questions regarding this publication or need further assistance,please contact the Customer Service Centre:Email:custserviec.chTel:+41229190211Fax:+41229190300INTERNATIONALIECSTANDARD62196-1First edition2003-04Plugs,socket-outlets,vehicle couplersand vehicle inletsConductive charging of electric vehiclesPart 1:Charging of electric vehicles up to 250 A a.c.and 400 A d.c.Fiches,socles de prise de courant,prises mobileset socles de connecteur pour vehiculeCharge conductive des vehicules electriques-Partie 1:Charge des vehicules electriques jusqua 250 A c.a.et 400 A c.c.IEC 2003-Copyright-all rights reservedNo part of this publication may be reproduced or utilized in any form or by any means,electronic ormechanical,including photocopying and microfilm.without permission in writing from the publisher.International Electrotechnical Commission,3,rue de Varembe.PO Box 131.CH-1211 Geneva 20,SwitzerlandTelephone:+41 22 919 02 11 Telefax:+41 22 919 03 00 E-mail:inmailiec.ch Web:www.iec.chCommission Electrotechnique InternationalePRICE CODEXBInternational Electrotechnical CommissionFor price,see current catalogue-2-62196-11EC:2003(E)CONTENTSRR.4INTRODUCTION.51SC0pe62Normative references.83 Definitions.94 Genepal35 Ratings.146Connection between the power supply and the electric vehicle.147Classification.T8Marking.189 Dimensions.2010 Protection against electric shock.211 Size and colour of earthing conductors.212 Provision for earthing.2113 Terminalg.2315 Resistance to ageing of rubber and thermoplastic material.816 General construction.2817 Construction of socket-outlets.3118 Construction of plugs and vehicle connectors.3219 Construction of vehicle inlets.3220 Degrees of protection.3321 Insulation resistance and dielectric strength.3422 Breaking capacity.3623 Normal operation3724 Temperature rise.3825 Flexible cables and their connection.3926 Mechanical strength.4127 Screws,current-carrying parts and connections.4428 Creepage distances,clearances and distances.4729 Resistance to heat,fire and tracking.4830 Corrosion and resistance to rusting.5031 Conditional short-circuit current withstand test.5132 Electromagnetic compatibility.5233 Vehicle driveover.53Annex A(informative)EV charging.70Bibliography.7162196-1IEC:2003(E)-3-Figure 1-Diagram showing the use of the accessories.54Figure 2-Standard test finger.55Figure 3-Circuit diagrams for breaking capacity and normal operation tests.56Figure 4-Apparatus for testing the cable anchorage.57Figure 5-Ball Impact test.58Figure 6-Arrangement for mechanical strength test for plugs and vehicle connectors.58Figure 7-Apparatus for flexing test.59Figure 8-Ball-pressure apparatus.59Figure g-Test apparatus(example).60Figure 10-Glow-wire and position of the thermocouple.61Figure 11-Arrangement and dimensions of the electrodes for the tracking test.62Figure 12-Gauges for testing insertability of round unprepared conductors having themaximum specified cross-section.63Figure 13-Examples of terminals.64Figure 14-Equipment test arrangement.66Figure 15-Diagram of the test circuit for the verification of short-circuit currentwithstand of a two-pole equipment on a single-phase a.c.or d.c.67Figure 16-Diagram of the test circuit for the verification of short-circuit currentwithstand of a three-pole equipment.68Figure 17-Diagram of the test circuit for the verification of short-circuit currentwithstand of a four-pole equipment.69Table 1-Modes and permissible connections specified in IEC 61851-1.7Table 2-Intermateability of mating devices at vehicle.15Table 3-Overview of the universal vehicle interface.16Table 4-Overview of the basic vehicle interface.Table 5-Short-time test currents.22Table 6-Size for power and signal conductors.24Table 7-Value for terminal pull test.25Table 8-Value for flexing under mechanical load test.26Table 9-Cable length used to determine pull force on latch assembly.30Table 10-Test voltage for dielectric strength test.35Table 11-Breaking capacity.37Table 12-Normal operation.38Table 13-Test current and nominal cross-sectional areas of copper conductors fortemperature rise test.39Table 14-Pull force and torque test values for cable anchorages.4Table 15-Impact energy for ball impact test.4Table 16-Mechanical load flexing test.43Table 17 Torque test values for glands.44Table 18-Tightening torque for verification of mechanical strength of screw-type