IEC_62196-1.pdf

INTERNATIONALSTANDARDIEC62196-1First edition2003-04Plugs,socket-outlets,vehicle couplersand vehicle inlets Conductive charging of electric vehicles Part 1:Charging of electric vehicles up to 250 A a.c.and 400 A d.c.Fiches,socles de prise de courant,prises mobileset socles de connecteur pour vhicule Charge conductive des vhicules lectriques Partie 1:Charge des vhicules lectriques jusqu 250 A c.a.et 400 A c.c.Reference numberIEC 62196-1:2003(E)Publication numberingAs from 1 January 1997 all IEC publications are issued with a designation in the60000 series.For example,IEC 34-1 is now referred to as IEC 60034-1.Consolidated editionsThe IEC is now publishing consolidated versions of its publications.For example,edition numbers 1.0,1.1 and 1.2 refer,respectively,to the base publication,thebase publication incorporating amendment 1 and the base publication incorporatingamendments 1 and 2.Further information on IEC publicationsThe technical content of IEC publications is kept under constant review by the IEC,thus ensuring that the content reflects current technology.Information relating tothis publication,including its validity,is available in the IEC Catalogue ofpublications(see below)in addition to new editions,amendments and corrigenda.Information on the subjects under consideration and work in progress undertakenby the technical committee which has prepared this publication,as well as the listof publications issued,is also available from the following:IEC Web Site(www.iec.ch)Catalogue of IEC publicationsThe on-line catalogue on the IEC web site(http:/www.iec.ch/searchpub/cur_fut.htm)enables you to search by a variety of criteria including text searches,technicalcommittees and date of publication.On-line information is also available onrecently issued publications,withdrawn and replaced publications,as well ascorrigenda.IEC Just Published This summary of recently issued publications(http:/www.iec.ch/online_news/justpub/jp_entry.htm)is also available by email.Please contact the CustomerService Centre(see below)for further information.Customer Service CentreIf you have any questions regarding this publication or need further assistance,please contact the Customer Service Centre:Email:custserviec.chTel:+41 22 919 02 11Fax:+41 22 919 03 00INTERNATIONALSTANDARDIEC62196-1First edition2003-04Plugs,socket-outlets,vehicle couplersand vehicle inlets Conductive charging of electric vehicles Part 1:Charging of electric vehicles up to 250 A a.c.and 400 A d.c.Fiches,socles de prise de courant,prises mobileset socles de connecteur pour vhicule Charge conductive des vhicules lectriques Partie 1:Charge des vhicules lectriques jusqu 250 A c.a.et 400 A c.c.IEC 2003 Copyright-all rights reservedNo part of this publication may be reproduced or utilized in any form or by any means,electronic ormechanical,including photocopying and microfilm,without permission in writing from the publisher.International Electrotechnical Commission,3,rue de Varemb,PO Box 131,CH-1211 Geneva 20,SwitzerlandTelephone:+41 22 919 02 11 Telefax:+41 22 919 03 00 E-mail:inmailiec.ch Web:www.iec.chXBFor price,see current cataloguePRICE CODECommission Electrotechnique InternationaleInternational Electrotechnical Commission 2 62196-1 IEC:2003(E)CONTENTSFOREWORD.4INTRODUCTION.51Scope.62Normative references.83Definitions.94General.135Ratings.146Connection between the power supply and the electric vehicle.147Classification.178Marking.189Dimensions.2010Protection against electric shock.2011Size and colour of earthing conductors.2112Provision for earthing.2113Terminals.2314Interlocks.2815Resistance to ageing of rubber and thermoplastic material.2816General construction.2817Construction of socket-outlets.3118Construction of plugs and vehicle connectors.3219Construction of vehicle inlets.3220Degrees of protection.3321Insulation resistance and dielectric strength.3422Breaking capacity.3623Normal operation.3724Temperature rise.3825Flexible cables and their connection.3926Mechanical strength.4127Screws,current-carrying parts and connections.4428Creepage distances,clearances and distances.4729Resistance to heat,fire and tracking.4830Corrosion and resistance to rusting.5031Conditional short-circuit current withstand test.5132Electromagnetic compatibility.5233Vehicle driveover.53Annex A(informative)EV charging.70Bibliography.7162196-1 IEC:2003(E)3 Figure 1 Diagram showing the use of the accessories.54Figure 2 Standard test finger.55Figure 3 Circuit diagrams for breaking capacity and normal operation tests.56Figure 4 Apparatus for testing the cable anchorage.57Figure 5 Ball Impact test.58Figure 6 Arrangement for mechanical strength test for plugs and vehicle connectors.58Figure 7 Apparatus for flexing test.59Figure 8 Ball-pressure apparatus.59Figure 9 Test apparatus(example).60Figure 10 Glow-wire and position of the thermocouple.61Figure 11 Arrangement and dimensions of the electrodes for the tracking test.62Figure 12 Gauges for testing insertability of round unprepared conduct