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STP 1425 Fretting Fatigue:Advances in Basic Understanding and Applications Y.Mutoh,S.E.Kinyon,and D.W.Hoeppner,editors ASTM Stock Number:STP1425 INTERNATIONAL ASTM International 100 Barr Harbor Drive PO Box C700 West Conshohocken,PA 19428-2959 Printed in the U.S.A.Library of Congress Cataloging-in-Publication Data ISBN:Fretting fatigue:advances in basic understanding and applications/Y.Mutoh,S.E.Kinyon,and D.W.Hoeppner,editors.p.cm.-(STP;1425)ASTM stock number:STP1425.Includes bibliographical references and index.ISBN 0-8031-3456-8 1.Metals-Fatigue-Congresses.2.Fretting corrosion-Congresses.3.Contact mechanics-Congresses.I.Mutoh,Y.(Yoshiharu),1948-II.Kinyon,S.E.(Steven E.),1966-III.Hoeppner,David W.IV.ASTM special technical publication;1425 TA460.F72 2003 620.166-dc21 2003041827 Copyright?9 2003 AMERICAN SOCIETY FOR TESTING AND MATERIALS INTERNATIONAL,West Conshohocken,PA.All rights reserved.This material may not be reproduced or copied,in whole or in part,in any printed,mechanical,electronic,film,or other distribution and storage media,without the written consent of the publisher.Photocopy Rights Authorization to photocopy items for internal,personal,or educational classroom use,or the internal,personal,or educational classroom use of specific clients,is granted by the American Society for Testing and Materials International(ASTM)provided that the appropri-ate fee is paid to the Copyright Clearance Center,222 Rosewood Drive,Danvers,MA 01923;Tel:978-750-8409;online:http:l/l.Peer Review Policy Each paper published in this volume was evaluated by two peer reviewers and at least one edi-tor.The authors addressed all of the reviewers comments to the satisfaction of both the technical editor(s)and the ASTM International Committee on Publications.To make technical information available as quickly as possible,the peer-reviewed papers in this publication were prepared camera-ready as submitted by the authors.The quality of the papers in this publication reflects not only the obvious efforts of the authors and the technical editor(s),but also the work of the peer reviewers.In keeping with long-standing publication practices,ASTM International maintains the anonymity of the peer reviewers.The ASTM International Committee on Publications acknowledges with appreciation their dedication and con-tribution of time and effort on behalf of ASTM International.Printed in Bridgeport,NJ March 2003 Foreword This publication,Fretting Fatigue:Advances in Basic Understanding and Applications,contains papers presented at the symposium of the same name held in Nagaoka,Japan,on 15-18 May 2001.The symposium was sponsored by ASTM Committee E08 on Fatigue and Fracture.The symposium co-chairpersons were Yoshiharu Mutoh,Nagaoka University of Technology,David Hoeppner,The University of Utah,Leo Vincent,Ecole Centrale de Lyon,Toshio Hattori,Hitachi LTD.,Trevor Lindley,Imperial College of Science,and Helmi Attia,McMaster University.Contents Overview ix INVITED PAPER Fretting in Steel Ropes and Cables-A Review-R.B.WATERHOUSE FRETTING WEAR AND CRACK INITIATION A Global Methodology to Quantify Fretting Damages-s.FOUVRY,P.KAPSA,AND L.VINCENT Observations and Analysis of Relative Slip in Fretting Fatigue-T.NISHIDA,K.KONDOH,J.-Q.XU,AND Y.MUTOH Fretting Fatigue Initial Damage State to Cracking State:Observations and Analysis-p.N.CLARK AND D.W.HOEPPNER 17 33 44 FRETTING FATIGUE CRACK AND DAMAGE Observations and Analysis of Fretting Fatigue Crack Initiation and Propagation-v.MUTOH,J.-Q.XU,K.KONDOH Stress Intensity Factors Kl and K,of Oblique Through Thickness Cracks in a Semi-Infinite Body Under Fretting Fatigue Conditions-T.KIMURA AND K.SATO Characterization of Fretting Fatigue Process Volume Using Finite Element Analysis-D.R.SWALLA AND R.W.NEU A Critical Assessment of Damage Parameters for Fretting Fatigue-M.CIAVARELLA,D.DINI,AND G.P.DEMELIO 61 76 89 108 LIFE PREDICTION An Estimation of Life in Fretting Fatigue Using an Initiation-Propagation Model-c.NAVARRO,M.GARCIA,AND J.DOMINGUEZ 121 Application of Multiaxial Fatigue Parameters to Fretting Contacts with High Stress Gradients-D.NOWELL AND J.A.ARAUJO 133 A Theoretical and Experimental Procedure for Predicting the Fretting Fatigue Strength of Complete Contacts-A.MUGADU,D.A.HILLS,AND L.LIMMER 145 FRETTING FATIGUE PARAMETER EFFECTS Improvement of Fretting Fatigue Strength by Using Stress-Release Slits-T.HATTORI,M.NAKAMURA,AND T.WATANABE 59 Effect of Contact Pressure on Fretting Fatigue in Type 316L Stainless Steel-K.NAKAZAWA,N.MARUYAMA,AND T.HANAWA 169 Influence of Nonhomogeneous Material in Fretting Fatigue-c.-H.GOH,R.W.NEU,AND D.L.McDOWELL 183 Local Fretting Regime Influences on Crack Initiation and Early Growth-M.-C.DUBOURG 206 Effect of Contact Pad Geometry on Fretting Fatigue Behavior of High Strength Steel-Y.OCHI,T.AK1YAMA,AND T.MATSUMURA 220 LOADING CONDITION AND ENVIRONMENT Fretting Fatigue Under Block Loading Conditions-J.HOOPER AND P.E.IRVING 235 High-Frequency Fretting Fatigue Experiments-J