_STP_1404-2001.pdf

STP 1404 Bench Testing of lndustrial Fluid Lubrication and Wear Properties Used in Machinery Applications George E.Totten,Lavern D.Wedeven,James R.Dickey,and Michael Anderson,editors ASTM Stock Number:STP1404 ASTM PO Box C700 100 Barr Harbor Drive West Conshohocken,PA,19428-2959 Printed in the U.S.A.Library of Congress Cataloging-in-Publication Data Bench testing of industrial fluid lubrication and wear properties used in machinery applications/George E.Totten.et al.,editors.p.cm.-(STP;1404)=ASTM stock number:STP1404.Includes bibliographical references and index.ISBN 0-8031-2867-3 1.Lubrication and lubricants-Testing-Congresses.I.Totten,George E.II.ASTM special technical publication;1404.TJ1077.B43 2001 621.89-dc21 2001022358 Copyright?9 2001 AMERICAN SOCIETY FOR TESTING AND MATERIALS,West Conshohocken,PA.All rights reserved.This material may not be reproduced or copied,in whole or in part,in any printed,mechanical,electronic,film,or other distribution and storage media,without the written consent of the publisher.Photocopy Rights Authorization to photocopy items for internal,personal,or education classroom use,or the internal,personal,or educational classroom use of specific clients,is granted by the American Society for Testing and Materials(ASTM)provided that the appropriate fee is paid to the Copyright Clearance Center,222 Rosewood Drive,Danvers,MA 01923;Tel:978-750-8400;online:http:/ Review Policy Each paper published in this volume was evaluated by two peer reviewers and at least one editor.The authors addressed all of the reviewers comments to the satisfaction of both the technical editor(s)and the ASTM Committee on Publications.To make technical information available as quickly as possible,the peer-reviewed papers in this publication were prepared camera-ready as submitted by the authors.The quality of the papers in this publication reflects not only the obvious efforts of the authors and the technical editor(s),but also the work of the peer reviewers.In keeping with longstanding publication practices,ASTM maintains the anonymity of the peer reviewers.The ASTM Committee on Publications acknowledges with appreciation their dedication and contribution of time and effort on behalf of ASTM.Printed in Baltimore,MD April 2001 Foreword This publication,Bench Testing of Industrial Fluid Lubrication and Wear Properties Used in Machinery Applications,contains papers presented at the Symposium on Bench Testing of the Lubrication and Wear Properties of Industrial Fluids Used in Machinery Application held in Seattle,Washington in 26-27 June 2000.ASTM Committee D02 on Petroleum Products and Lubricants and its Subcommittee D02.L0 on Industrial Lubricants sponsored the symposium.George E.Totten,Union Carbide Corporation,Lavern D.Wedeven,Wedeven Associates Inc.,James R.Dickey,Lubricants Consultants,and Michael Anderson,Falex Corporation,presided as co-chairmen and are co-editors of the resulting publication.Contents Overview vii SESSION l PROBLEMS OF BENCH TESTINCr-CORRELATION WITH INDUSTRIAL EQUIPMENT On The Reasons That Make Bench Tests Unreliable-K.MaZUHARA AND M.TOMIMOTO 3 Limitations of Bench Testing for Gear Lubrieants-B.-R.HOEHN,K.MICHAELIS,AND A.DOLESCHEL 15 Use of Bench Tests to Evaluate Water-Glycol Hydraulic Fluid Lubrication-G.E.TOTYEN,R.J.BISHOP,JR.,AND L.XIE 33 SESSION II:BENCH TESTS AND TEST DEVELOPMENT-A The Luleft Ball and Disc Apparatus-J.LORD,U.JONSSON,R.LARSSON,O.MARKLUND,E.EmKSSON,AND O.uusrrALO 53 A Spiral Orbit Rolling Contact Tribometer-E.KmOSBURY AND S.PEPPER 68 M-ROCLE Diesel and Biodiesel Fuel Lubricity Bench Test-J.w.MUNSON AND P.B.HERTZ 81 SESSION III:BNCH TESTS AND TEST DEVELOPMENT-B Assessment of the Tribological Function of Lubricants for Sheet Metal Forming-j.Fn2EK AND P.GROCHE 97 Determination of Gear and Bearing Material Scuffing Limits Using High-Speed Disc Machines-R.w.SNIDLE,H.P.EVANS,AND M.P.ALANOU 109 Effects of Friction Modifiers on Wear Mechanism of Some Steels Under Boundary Lubrication Conditions-H.so AND C.C.HU 125 Testing Extreme Pressure and Anti-Wear Performance of Crankcase and Gearbox Lubricants-A.F.ALLISTON-GREINER,A.G.PUNT,AND M.A.PLINT 140 Tribologieal Testing of Lubricants and Materials for the System Piston Ring/Cylinder Liner Outside of Engines-M.WOYDT AND N.KLlNG Aircraft Hydraulic Pump Tests with Advanced Fire-Resistant Hydraulic Fluids-S.K.SHARMA,C.E.SNYDER,JR.,AND L.J.GSCHWENDER A New Device for Traction Measurement on Ice-J.XIAO,H.LIANG,R.CRISENBERRY,AND M.COOK 153 168 185 SESSION IV:ANALYSIS Influence of Test Parameters on Tribological Results-Synthesis from Round Robin Tests-M.WOYOT Identification of Boundary Friction Coefficient Under Mixed Lubrication in Block-on-Ring Friction Tester with Aid of Partial EHL Analysis-s.TANAKA,T.NAKAHARA,K.KYOGOKU,AND S.MOMOZONO Investigation of Frictional Properties of Lubricants at Transient EHD-Conditions-B.-O.HRSTROM Bench Test Determinations of Wear Modes to Classify Morphological Attributes of Wear Debris-B.j.ROYLA