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STP 1497Residual Stress Effects on Fatigueand Fracture Testing andIncorporation of Results intoDesignJeffrey O.Bunch and M.R.Mitchell,editorsASTM Stock Number:STP1497ASTM100 Barr Harbor DrivePO Box C700West Conshohocken,PA 19428-2959Printed in the U.S.A.ISBN:0-8031-4472-5ISBN:978-0-8031-4472-9Library of Congress Cataloging-in-Publication DataResidual Stress Effects on Fatigue and Fracture Testing and Incorporation of Results into Design/Jeffrey O.Bunch,editor.I,Michael R.Mitchell,IIp.cm.-(STP 1497)ISBN 0-8031-4472-5 ISBN 978-0-8031-4472-91.Impact-Testing-Equipment and supplies.2.Pendulum.3.Notched bar testing-Equipment andsupplies.J.O.Bunch,I.Michael R.Mitchell,II.,:ASTM special technical publication;1497.2006016951Copyright AMERICAN SOCIETY FOR TESTING AND MATERIALS INTERNATIONAL,West Conshohocken,PA.All rights reserved.This material may not be reproduced or copied,inwhole or in part,in any printed,mechanical,electronic,film,or other distribution and storage media,without the written consent of the publisher.Photocopy RightsAuthorization to photocopy items for internal,personal,or educational classroom use,or the inter-nal,personal,or educational classroom use of specific clients,is granted by the American Societyfor Testing and Materials International(ASTM)provided that the appropriate fee is paid to theCopyright Clearance Center,222 Rosewood Drive,Danvers,MA 01923;Tel:978-750-8400;online:http:/ Review PolicyThe authors addressed all of the reviewers comments to the satisfaction of both the technicaleditor(s)and the ASTM International Committee on Publications.The quality of the papers in this publication reflects not only the obvious efforts of the au-thors and the technical editor(s),but also the work of the peer reviewers.In keeping with long-stand-ing publication practices,ASTM International maintains the anonymity of the peer reviewers.TheASTM International Committee on Publications acknowledges with appreciation their dedication andcontribution of time and effort on behalf of ASTM International.Printed in Lancaster,PATA418.34.P46 Each paper published in this volume was evaluated by two peer reviewers and at least one editor.January 2007620.1125-dc22 20072007iiiForewordThis publication,Residual Stress Effects on Fatigue and Fracture Testing and Incorporation ofResults into Design,contains papers presented at the Symposium on Residual Stress,which was heldin Salt Lake City,UT on 19-20 May,2004.The symposium was sponsored by ASTM InternationalCommittee E08 on Fatigue and Fracture.Dr.Jeffrey O.Bunch,Boeing Integrated Defense Systems,presided as symposium chairman and served as editor of this compilation.Co-chair of the sympo-sium,was Dr.Michael R.Mitchell,Northern Arizona University.Dr.Jeffrey O.BunchBoeing Integrated Defense SystemsSeattle,WA Symposium Chairman and EditorDr.Michael R.MitchellNorthern Arizona UniversityFlagstaff,AZSymposium Co-chair and EditorContentsOverviewviiPredicting Fatigue Crack Growth in the Residual Stress Field of a Cold WorkedHoleM.T.KOKALY,J.S.RANSOM,J.H.RESTIS,ANDL.F.REID1Modeling the Formation and Growth of Cracks from Cold-Worked HolesW.T.Fujimoto14Effect of Shot Peening on Fatigue Crack Growth in 7075-T7351T.HONDA,M.RAMULU,ANDA.S.KOBAYASHI33Thermal Residual Stress Relaxation in Powder Metal IN100 SuperalloyD.J.BUCHANAN,R.JOHN,ANDN.E.ASHBAUGH47Stress Intensity Factor Analysis and Fatigue Behavior of a Crack in the ResidualStress Field of WeldingH.TERADA58A Design Methodology to Take Credit for Residual Stresses in Fatigue LimitedDesignsP.PREVY ANDN.JAYARAMAN69Correlation Between Strength and Measured Residual Stress in Tempered GlassProductsA.S.REDNER,E.MOGNATO,ANDM.SCHIAVONATO85Influence of Cold Rolling Threads Before or After Heat Treatment on High Strength Bolts for Different Fatigue Preload ConditionsN.J.HORN ANDR.I.STEPHENS95An Integrated Approach to the Determination and Consequences of Residual Stress on the Fatigue Performance of Welded Aircraft StructuresL.EDWARDS,M.E.FITZPATRICK,P.E.IRVING,I.SINCLAIR,X.ZHANG,ANDD.YAPP116Residual Stress Measurements in Welded and Plastically Deformed TargetStructural MaterialsA.K.ROY,A.VENKATESH,S.DRONAVALLI,V.MARTHANDAM,D.WELLS,F.SELIM,ANDR.ROGGE133Novel Applications of the Deep-Hole Drilling Technique for Measuring Through-Thickness Residual Stress DistributionsE.J.KINGSTON,D.STEFANESCU,A.H.MAHMOUDI,C.E.TRUMAN,ANDD.J.SMITH146vviiOverviewThis book represents the research of several authors presented at the Symposium on Residual StressEffects on Fatigue and Fracture Testing and Incorporation of Results into Design held in Salt LakeCity,Utah,May 19-20,2004.This symposium brought together researchers,practitioners of resid-ual stress measurement techniques,structural analysts,and designers specializing in the influence ofresidual stress on fatigue and fracture.The intent of the symposium was to foster continued dialoguebetween these groups and thereby provide each with an understanding of the state of knowledge con-cerning residual