_STP_1339-2001.pdf

STP 1339 Hydraulic Failure Analysis:Fluids,Components,and System Effects George E.Totten,David K.Wills,and Dierk G.Feldmann,editors ASTM Stock Number:STP1339 ASTM PO Box C700 100 Barr Harbor Drive West Conshohocken,PA,19428-2959 Printed in the U.S.A.Copyright by ASTM Intl(all rights reserved);Sat Dec 26 13:27:19 EST 2015Downloaded/printed byUniversity of Washington(University of Washington)pursuant to License Agreement.No further reproductions authorized.ISBN:0-8031-2883-5 ISSN:Library of Congress Cataloging-in-Publication Data Hydraulic failure analysis:fluids,components,and system effects/George E.Totten,David K.Wills,and Dierk G.Feldmann,editors.p.cm.-(STP;1339)ASTM Stock Number:STP1339.Includes bibliographical references and index.ISBN 0-8031-2883-5 1.Oil hydraulic machinery.2.System failures(Engineering)I.Totten,George E.I1.Wills,David K.,1945-II1.Feldmann,Dierk G.,1940-IV.ASTM special technical publication 1339.TJ843.H912 2001 621.20424-dc21 2001022197 Copyright?9 2001 AMERICAN SOCIETY FOR TESTING AND MATERIALS,West Conshohocken,PA.All rights reserved.This material may not be reproduced or copied,in whole or in part,in any printed,mechanical,electronic,film,or other distribution and storage media,without the written consent of the publisher.Photocopy Rights Authorization to photocopy items for internal,personal,or education classroom use,or the internal,personal,or educational classroom use of specific clients,is granted by the American Society for Testing and Materials(ASTM)provided that the appropriate fee is paid to the Copyright Clearance Center,222 Rosewood Drive,Danvers,MA 01923;Tel:978-750-8400;online:http:/ Review Policy Each paper published in this volume was evaluated by two peer interviewers and the editor.The authors addressed all of the reviewers comments to the satisfaction of both the technical editor(s)and the ASTM Committee on Publications.To make technical information available as quickly as possible,the peer-reviewed papers in this publication were prepared camera-ready as submitted by the authors.The quality of the papers in this publication reflects not only the obvious efforts of the authors and the technical editor(s),but also the work of the peer reviewers.In keeping with longstanding publication practices,ASTM maintains the anonymity of the peer reviewers.The ASTM Committee on Publications acknowledges with appreciation their dedication and contribution of time and effort on behalf of ASTM.Printed in Philadelphia,PA April 2001 Copyright by ASTM Intl(all rights reserved);Sat Dec 26 13:27:19 EST 2015Downloaded/printed byUniversity of Washington(University of Washington)pursuant to License Agreement.No further reproductions authorized.Foreword This publication,Hydraulic Failure Analysis:Fluids,Components,and System Effects,contains papers presented at the symposium of the same name held in Reno,Nevada,on 5-6 December 1999.The symposium was sponsored by Committee D-2 on Petroleum Products and Lubricants.The sym-posium co-chairmen were George E.Totten,Union Carbide Corporation,David K.Wills,Sauer-Danfoss,and Dierk G.Feldmann,Technical University Hamburg-Harburg.Copyright by ASTM Intl(all rights reserved);Sat Dec 26 13:27:19 EST 2015Downloaded/printed byUniversity of Washington(University of Washington)pursuant to License Agreement.No further reproductions authorized.Contents Overview SESSION I:THEORY,MECHANISM,AND SIMULTION Tribologieal Design:A Real World Approach-K.c.LUDEMA Mechanisms of Abrasive Wear in Lubricated Contacts-J.A.WILLIAMS AND A.M.HYNCICA Trlbology of Hydraulic Systems:Hydrodynamic Effects of Surface Roughness-K.TONDER Lubrication Characteristics on Sliding Surfaces in a Piston Pump and Motor During Running-In Tests-K.TANAKA,K,KYOGOKU,AND T.NAKAHARA Elastic-Plastic Finite Element Stress Analysis of Two-Dimensional Rolling Contact-Y.JIANG,J.CHANG,AND B.XU Development of a New Application-Related Test Procedure for Mechanical Testing of Hydraulic Fluids-D.G.FELDMANN AND M.KESSLER Modeling Abrasive Wear of Homogeneous and Heterogeneous Materlals-K.ELALEM,D.Y.LI,M.J.ANDERSON,AND S.CHIOVELLI Hydraulic Gear Pump Failure Analysis and Tribology Simulation-L.D.WEDEVEN AND R.BOURDOULOUS Corrosive Wear in Hydraulic Systems:An Overview-H.LIANG AND G.E.TOTYEN ix 13 31 41 59 75 90 105 119 SESSION II:FAILURE ANALYSIS-PART 1 Root Cause Analysis to Identify Hydraulic Failure Modes-J.REICHEL AND M.WAHL Failure Analysis of the Hydraulic Drive System in a Storm Surge Barrler-M.FLUKS Analysis of Failure Modes of a Military Hydraulic Fluid:MIL-H-46170 R.B.MOWERY AND E.M.PURDY 137 150 167 Copyright by ASTM Intl(all rights reserved);Sat Dec 26 13:27:19 EST 2015Downloaded/printed byUniversity of Washington(University of Washington)pursuant to License Agreement.No further reproductions authorized.SESSION Ill-A:FAILURE ANALYSIS-PART 1I Wear Particle Analysis-J.POLEY Problems and Possibilities with Bottle Sampling for Assessment of Particle Concentration-G.c.SVEDBERG AND K.SUNDVALL Wear and We