2023年年产300吨庆大霉素发酵车间的工艺设计.doc

目 录 设计任务书 1.设计依据及设计原那么·······················································1 1.1设计依据································································1 1.1.1 主要文件···························································1 1.1.2 主要技术资料·······················································1 1.2设计原那么································································3 2.产品方案··································································3 2.1 产品规格·······························································3 2.2产品主要物性····························································4 2.3 分析方法·······························································4 3.生产方法及工艺流程·······················································4 3.1生产方法································································4 3.2工艺过程································································5 3.2.1工艺流程框图·······················································5 3.2.2工艺流程说明·······················································5 3.3设备框图································································6 3.4 生产特点·······························································7 3.5 工艺介质的腐蚀性·······················································7 3.6带控制点的工艺流程图····················································7 4.原料及中间产品的技术规格················································8 5．物料衡算··································································9 5.1主要物性参数····························································9 5.2物料衡算································································9 5.2.1公称体积与台数的计算···············································9 5.2.2物料衡算··························································10 5.3物料衡算框图···························································11 6.能量衡算·································································11 7.设备计算及选型原那么······················································13 7.1设备衡算·······························································13 7.1.1大罐······························································13 7.1.2中罐······························································14 7.1.3小罐······························································15 7.2设备选型的原那么·························································16 8.车间布置·································································16 8.1车间的生产性质·························································16 8.2 车间布置说明··························································16 8.2.1 生产工艺·························································16 8.2.2设备安装检修······················································16 8.2.3安全技术··························································16 8.3设备安装要求···························································17 8.3.1情况介绍··························································17 8.3.2安装方案··························································17 9.生产制度和车间定员······················································17 9.1生产制度·······························································17 9.2岗位操作时间表和班组安排···············································17 9.3车间定员表·····························································17 10.设备·····································································18 10.1车间设备概况··························································18 10.1.1种子制备设备····················································18 10.1.2种子罐··························································18 10.1.3发酵罐··························································18 10.2车间设备材料的选择原那么················································18 10.3关键设备······························································18 11.仪表及控制······························································18 11.1生产过程特点概述······················································18 11.2工艺参数控制要求······················································18 11.3仪表及自控方案························································19 12.电气·····································································19 12.1车间用电情况··························································19 12.2车间用电要求··························································19 13.给排水··································································19 13.1生产用水情况概述······················································19 13.2生产用水要求··························································19 13.3排水系统的划分························································20 14．暖通·····································································20 14.1生产特点及工作环境的说明··············································20 14.2车间暖通要求··························································20 15.消防·····································································20 15.1发酵车间生产特性概述··················································20 15.2发酵车间消防要求······················································20 16.车间维修·······················